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School Bus Chassis Maintenance Manual

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School Bus Chassis Maintenance Manual
Foreword
Introduction
- Descriptions of Service Publications
- Page Description
00 General Information
- Determining Scheduled Maintenance Intervals: 00–01
- Vehicle Maintenance Schedule Table: 00–02
- Maintenance Interval Table: 00–03
- Lubrication and Fluid Level Check: 00–04
- Maintenance Operation Sets: 00–05
- Initial Maintenance (IM) Operations: 00–06
- M1 Maintenance Interval Operations: 00–07
- M2 Maintenance Interval Operations: 00–08
- M3 Maintenance Interval Operations: 00–09
- Noise Emission Controls Maintenance: 00–10
- Verification of Inspections Log: 00–11
- Metric/U.S. Customary Conversion Table: 00–12
- Torque Specifications Tables: 00–13
01 Engine
- 01–01 Engine-Support Fasteners Checking (Noise Emission Control)
- 01–02 Engine Drive Belt Inspecting
- 01–03 Pacbrake Inspecting and Maintenance
09 Air Intake
- 09–01 Air Cleaner Element Inspecting
- 09–02 Air Cleaner Element Replacing
15 Alternators and Starters
- 15–01 Alternator, Battery, and Starter Checking
20 Engine Cooling/Radiator
- 20–01 Radiator Cap Checking
- 20–02 Radiator Pressure Flushing and Coolant Changing
- 20–03 Eaton Viscous Fan Drive Checking (Noise Emission Control)
25 Clutch
- 25–01 Clutch Release Bearing Lubricating
- 25–02 Clutch Release Cross-Shaft Lubricating
26 Transmission
- 26–01 Eaton/Fuller Transmission Oil Level Checking
- 26–02 Eaton/Fuller Transmission Oil Changing and Magnetic Plug Cleaning
- 26–03 Transmission Breather Checking
- 26–04 Allison Transmission Fluid and Filter Changing
- 26–05 Allison Transmission Fluid Level Checking
31 Frame
- 31–01 Frame Fastener Torque Checking
32 Suspension
- 32–01 Suspension Inspecting, Freightliner Spring
- 32–02 Suspension Lubricating, Freightliner Spring
- 32–03 U-Bolt Torque Checking, Freightliner Spring
- 32–04 Spring Bracket Fastener Torque Checking, Freightliner Spring (Rear)
- 32–05 Fastener Torque Checking, Freightliner AirLiner
- 32–06 Component Clearance Checking, Freightliner AirLiner
- 32–07 Component Inspecting and Operation Checking, Freightliner AirLiner
- 32–08 U-Bolt Torque Checking, Freightliner AirLiner
- 32–09 Shock Absorber Checking, Freightliner Spring
- 32–10 Radius Rod Bushing Checking, Hendrickson
- 32–11 Control Rod Checking, Freightliner AirLiner
- 32–12 Fastener Torque Checking, Hendrickson
33 Front Axle
- 33–01 Knuckle Pin Lubricating
- 33–02 Tie-Rod End Lubricating
- 33–03 Tie-Rod End Inspecting
- 33–04 All-Axle Alignment Checking
- 33–05 Oil-Filled Hubs Oil Level Checking
- 33–06 Oil-Filled Hubs Oil Changing
- 33–07 Wheel Bearing Removing, Cleaning, Checking, Repacking, and Adjusting
35 Rear Axle
- 35–01 Axle Lubricant Level Checking
- 35–02 Axle Lubricant Changing and Magnetic Plug Cleaning
- 35–03 Axle Breather Checking
40 Wheels and Tires
- 40–01 Wheel Nut and Rim Nut Checking
41 Driveline
- 41–01 Driveline Inspecting and Lubricating
42 Brakes
- 42–01 Air Dryer Checking, Bendix AD–9
- 42–02 Air Dryer Desiccant Replacing, Bendix AD–9
- 42–03 Air Dryer Inspecting, Bendix AD–9
- 42–04 Air Reservoir Automatic Drain Valve Disassembling, Cleaning, and Inspecting, Bendix DV–2
- 42–05 Automatic Slack Adjuster Lubricating and Checking, Meritor
- 42–06 Bendix Hydro-Max® Power Booster Checking
- 42–07 Brake Lines Checking, Hydraulic Disc Brakes
- 42–08 Brake Lining Wear Checking, Hydraulic Disc Brakes
- 42–09 Camshaft Bracket Bushing Lubricating
- 42–10 Foot Brake Valve Actuator Lubricating, Bendix E–6
- 42–11 Relay Valve Checking, Midland
- 42–12 Front Air Brake Hose Inspecting
- 42–13 ABS Tone Rings Cleaning
- 42–14 Brake Caliper Slide Pin Lubricating, Bosch Brakes
- 42–15 Brake Caliper Slide Rail Lubricating, Bosch Brakes
46 Steering
- 46–01 Steering Driveline Lubricating
- 46–02 Drag Link Lubricating
- 46–03 Power Steering Reservoir Fluid Level Checking
- 46–04 Power Steering Reservoir Fluid and Filter Changing
- 46–05 Steering Gear Lubricating
47 Fuel
- 47–01 Inline Fuel Strainer Replacing, Cummins ISB02 and MBE900 Engines
49 Exhaust
- 49–01 Exhaust System Inspecting (Noise Emission Controls)
54 Electrical, Instruments, and Controls
- 54–01 Ground Cables Checking and Cleaning
- 54–02 Electrical Wiring Checking

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