Optional Engine Systems
Engine Protection—Warning and Shutdown
NOTE: The engine warning and shutdown system is present on EPA07-compliant and newer vehicles.
The driver should be familiar with the vehicle warning system in order to bring the vehicle to a safe stop if necessary. If the driver doesn't understand how the warning system works, the driver may not be able to utilize the advantage of the advance warning system to pull over appropriately.
The engine will begin a warning and derate and/or shutdown process if the engine coolant temperature, coolant level, engine oil pressure, or exhaust aftertreatment system (ATS) reach preset levels. On some engines, the warning process will begin when the engine oil temperature, engine coolant temperature, or the intake air temperature reach preset levels. Detroit™ engines may also begin the warning and shutdown process if water is detected in the fuel.
See the engine manufacturer's operation manual for specific details for your vehicle. See Chapter 12 for the warning and shutdown modes associated with the ATS.
Electronic engine protection can be specified as either SHUTDOWN or WARNING and DERATE.
WARNING
In SHUTDOWN mode, the red STOP engine lamp will illuminate when the problem is serious enough to reduce power or speed. See Fig. 11.1 . Engine power will ramp down, then the engine will shut down if the problem continues while in derate mode. The driver has 30 or 60 seconds (depending on the critical fault type) after the STOP engine lamp illuminates to move the vehicle safely off the road. If the vehicle cannot be moved to a safe location within that time, turn the ignition switch to OFF for at least five seconds, then restart the engine. Repeat this action until the vehicle is safely off the road.
- 1. Malfunction Indicator Lamp (MIL)
- 2. CHECK Engine Lamp
- 3. STOP Engine Lamp
Fig. 11.1, Engine Warning Lamps
Do not operate the vehicle further until the problem causing the shutdown has been corrected.
Some vehicles may have a shutdown override switch, which can be used to momentarily override the shutdown sequence. This switch resets the shutdown timer, restoring power to the level before the derate. The switch must be pressed again after five seconds to obtain a subsequent override. See Fig. 11.2 .
Fig. 11.2, Shutdown Override Switch
NOTICE
Detroit engines may begin a warning and derate process if water is detected in the fuel, or for high engine coolant temperature. In WARNING and DERATE mode, the CHECK engine, STOP engine, or MIL lamp will illuminate to indicate an engine problem that requires service and the engine controls will begin a derate of engine output. Continuing to run the engine while it is in derate mode could cause severe damage to the engine.
Engine Idle Limiting
Idle Shutdown Timer
This feature is an optional 1- to 100-minute idle shutdown system. Its purpose is to conserve fuel by eliminating excessive idling, and allowing a turbocharger cool-down period. Idle shutdown timing and parameters are programmable. See the engine manufacturer's operation manual for specific details for your vehicle.
The idle shutdown system requires that the transmission be in neutral with the parking brake set.
Power Takeoff (PTO) Governor
WARNING
Engine power takeoffs (PTO) tap into engine power to run auxiliary devices, such as hydraulic pumps that power additional equipment. The following are general guidelines for operating a PTO.
1.
Set the parking brake and put the transmission in neutral.
2.
Press the dash PTO switch. Release the switch when the light begins to blink.
2.
When the light illuminates steadily, the PTO is engaged and ready to operate. In stationary mode, the vehicle must remain in neutral with the parking brake set.
3.
To activate mobile mode, shift from neutral to reverse, 1st, or 2nd gear. The clutch will open and the PTO will disengage for a moment.
4.
Touch the accelerator pedal to close the clutch and engage the PTO in mobile mode. The PTO may be operated with the transmission in neutral or reverse, and 1st and 2nd gears only.
NOTE: Do not attempt to change gears while the vehicle is moving. The transmission will ignore the request.
5.
To deactivate mobile mode, bring the vehicle to a stop. The clutch will open and shut down power to the PTO.
6.
To resume stationary mode, shift to neutral. The PTO will engage.
7.
To deactivate PTO, press the PTO switch again. When the light in the switch goes out, power to the PTO is shut off.
Optimized Idle®
Optimized Idle reduces engine idle time by running the engine only when required. Optimized Idle automatically shuts down and restarts the engine as needed to ensure engine oil temperature remains within factory preset limits, the batteries stay charged, and cab/sleeper temperature remains at the thermostat setting. The benefits of the system include reduced engine idle time, fuel savings, reduction of exhaust emissions and noise, increased starter and engine life, and reduced chance of dead batteries.
Vehicles equipped with Optimized Idle have a label on the dash, and a telltale (OPT IDLE) in the ICU. See Fig. 11.3 for the dash label detail. If equipped, a thermostat is located above the sleeper bunk. See Fig. 11.4 .
Fig. 11.3, Optimized Idle Dash Label
- 1. Down Arrow Button
- 2. Up Arrow Button
- 3. Upper/Lower Temperature Icon
- 4. Temperature Display
- 5. Degrees Fahrenheit Indicator
- 6. MODE Button
- 7. Cooling Icon
- 8. Cool/Heat Selection Button
- 9. Heating Icon
- 10. Degrees Celsius Indicator
Fig. 11.4, Optimized Idle Thermostat
Optimized Idle operates in two modes:
Engine mode: Keeps the battery charged and engine oil temperature between 60 and 104°F (16 to 40°C).
Thermostat mode (activated when the optional thermostat is turned on): Keeps the cab and sleeper at a constant preset temperature, in addition to all functions available in engine mode.
Thermostat mode controls the set point, which is the desired temperature of the cab and sleeper, and the comfort zone, which is the allowed temperature deviation from the set point before the engine starts.
The thermostat display defaults to show the temperature of the sleeper, but changes accordingly as the buttons are pressed.
The button functions are as follows:
Up arrow: Increases the set point and comfort zone (allowed temperature variation).
Down arrow: Decreases the set point and comfort zone.
Cool/Heat: Sets either cooling or heating operation.
MODE: Scrolls through the various functions. It can also be used to set desired temperature values.
If a vehicle has Optimized Idle, the following functions will not operate with the key in accessory mode. Optimized Idle may also turn these functions off to reduce stress on the batteries.
Cab climate control fan
Sleeper climate control fan
Mirror heat
Fuel/water separator heat
Seat heat
Advertising light
Auxiliary circulation fan (windshield)
Air dryer
1.
To activate Optimized Idle (engine mode):
1.1
Set the parking brake.
1.2
If it is open, close and secure the hood.
1.3
Start the engine and let it idle.
1.4
Put the transmission in neutral.
1.5
Turn on the cruise control.
1.5
The OPT IDLE lamp will blink, indicating that Optimized Idle is active. The system is now in engine mode and after an initial phase, in which the idle speeds up to 1000 rpm, the engine will stop and start automatically to keep the battery charged and the engine oil warm.
IMPORTANT: The cruise control must be turned on once the engine is idling. If it was previously turned on, turn the cruise control off, then turn it on again.
2.
Activate thermostat mode, if equipped.
NOTE: When the system is in thermostat mode, it is also in engine mode. It will continue to operate in engine mode even if thermostat mode is turned off.
2.1
With the system in engine mode, set the cab and sleeper heater or air conditioner controls to the highest setting.
2.2
Turn on the thermostat by touching any of the four buttons. See Fig. 11.4 .
2.2
The display will flash the current sleeper temperature and the previous mode (cooling or heating) selected. If the cab needs to be cooled or heated, the cool/heat icon will flash.
2.3
Choose either cool or heat by pressing the Cool/Heat button. Make sure the selection matches that of the cab controls.
IMPORTANT: If the heat or cool selection of the thermostat does not match that of the cab controls, the system will idle and cycle excessively.
2.4
Select Fahrenheit or Celsius by pressing and holding the MODE button until either the "F" or "C" is displayed.
2.5
Select the temperature set point by pressing the up or down arrows, as applicable. Holding the button will cause the display to scroll up or down rapidly. When the desired set point is displayed, release the button. The set point is stored in memory.
2.6
Select the temperature comfort zone by pressing the MODE button until the upper and lower temperature limit icon is displayed. Then use the up or down arrow to select one of the three comfort zones: 4°F (2°C), 7°F (4°C), or 10°F (6°C).
3.
To deactivate thermostat mode and return to just engine mode, press and hold the MODE button for three seconds.
4.
To shut down Optimized Idle completely, either turn off the ignition or use the drive away feature.
4.
The drive away feature allows the use of all the engine features. Use the drive away feature as follows:
4.1
If the engine is running: Release the parking brakes or put the transmission in gear.
4.1
If the engine is not running: Start the engine. Release the parking brakes or put the transmission into gear.
4.2
Let the engine return to base idle. The active light will turn off. Optimized Idle is now disabled.