Heater and Air Conditioner
Constant Discharge Temperature Control
The cab heater and air conditioner system is a Constant Discharge Temperature Control (CDTC) system. The CDTC maintains a constant temperature of airflow in the cab regardless of outside air temperature, selected fan speed, engine coolant temperature, or engine coolant flow. Once the temperature control switch is turned to the desired temperature, no other adjustments are necessary. The CDTC system is disabled when the temperature control switch is in the maximum cool or maximum warm position.
Cab Climate Control Panel
The climate control panel allows you to control the heating and air conditioning functions of the heater and air conditioner. See Fig. 4.1 .
Fan Switch
The fan switch controls the fan speed and forces fresh air or recirculated air through the selected air outlets. The fan switch has eight fan speeds and an off position.
To increase airflow, turn the switch clockwise or to a higher number. To decrease the airflow, turn the switch counterclockwise or to a lower number. Setting the fan switch to the off position disables the air conditioner and places the air source in the fresh air mode.
- 1. Bunk Override Switch
- 2. Fan Switch
- 3. Recirculation Button
- 4. Air Selection Switch
- 5. Air Conditioning Button
- 6. Temperature Control Switch
Fig. 4.1, Cab Climate Control Panel
NOTE: When the fan switch on the cab climate control panel is off and the sleeper air conditioner is on, the cab fan will operate at low speed even though the cab fan switch is in the off position. This is necessary to protect the evaporator in the cab heater and air conditioner system from freezing.
There is a two-second delay between the time the engine is started and the blower is operational. It can take an additional four seconds for the blower to reach high speed. The blower motor performs a self-test immediately after the engine is started, which causes the delay.
Air Selection Switch
The air selection switch allows you to control the flow of air through the face outlets, the floor outlets, the defrost (windshield) outlets, or a combination of these outlets to give you nine air selection modes. See Fig. 4.2 .
- 1. Face Mode
- 2. Selection Between Face Mode and Bi-Level Mode
- 3. Bi-Level Mode
- 4. Selection Between Bi-Level Mode and Floor Mode
- 5. Floor Mode
- 6. Selection Between Floor Mode and Floor/Defog Mode
- 7. Defog Mode
- 8. Selection Between Defog Mode and Defrost Mode
- 9. Defrost Mode
Fig. 4.2, Air Selection Switch Modes
1.
Face Mode: Directs all airflow through the face or instrument panel outlets.
2.
Selection between Face Mode and Bi-Level Mode: Directs 75 percent of the airflow through the face outlets and 25 percent through the floor outlets.
3.
Bi-Level Mode: Directs the airflow equally to the face outlets and floor outlets.
4.
Selection between Bi-Level Mode and Floor Mode: Directs 25 percent of the airflow through the face outlets and 75 percent through the floor outlets.
5.
Floor Mode: Directs all airflow through the floor outlets.
6.
Selection between Floor Mode and Floor/Defog Mode: Directs 75 percent of the airflow through the floor outlets and 25 percent through the defrost outlets.
7.
Defog Mode: Directs the airflow equally to the floor outlets and the defrost outlets. The air conditioner automatically turns on in this mode. The recirculation button will not work in this mode.
8.
Selection between Defog Mode and Defrost Mode: Directs 75 percent of the airflow through the defrost outlets and 25 percent through the floor outlets. The air conditioner automatically turns on in this mode. The recirculation button will not work in this mode.
9.
Defrost Mode: Directs all airflow through the defrost outlets. The air conditioner automatically turns on in this mode. The recirculation button will not work in this mode.
Temperature Control Switch
The temperature control switch is used to select the desired temperature. On the manual and CDTC climate control panel, turn the switch clockwise or to the red area for warm air. Turn the switch counterclockwise or to the blue area for cool air.
Air Conditioning
The air conditioner cools and dehumidifies the air inside the cab. Press the air conditioning button to turn the air conditioner on and off. See Fig. 4.3 .
- 1. Amber Indicator
Fig. 4.3, Air Conditioning Button
When the air conditioner is operating, the amber indicator on the air conditioning button will be on whether the request for air conditioning comes from the cab climate control panel or the sleeper climate control panel. When the instrument panel lights are on, the snowflake indicator on the air conditioning button will be on.
The air conditioner will be automatically disabled when:
The outside air temperature is low enough to make air conditioning ineffective;
The engine is running at low rpm;
Specific conditions exist that result in the heater and air conditioner system going into protection mode.
Recirculation
The recirculation mode limits the amount of outside air entering the cab. Press the recirculation button to prevent dusty or smoky air from entering the cab. See Fig. 4.4 . The recirculation mode can also decrease the time required to cool or heat the cab interior during extreme outside temperature conditions. When the recirculation mode is on, the amber indicator on the recirculation button will be on.
- 1. Amber Indicator
Fig. 4.4, Recirculation Button
The recirculation button will not work when the air selection switch is in one of the following modes:
defog mode
the selection between defog mode and defrost mode
defrost mode
NOTE: To prevent the buildup of fumes or odors and to prevent oxygen depletion inside the cab, the system switches from full recirculation mode to partial recirculation mode after 20 minutes. In extremely dusty or smoky conditions, the partial recirculation mode can be overridden by pressing the recirculation button twice to obtain full recirculation mode. This resets the 20-minute timer.
Bunk Override Switch, Optional
The bunk override (BUNK OVRD) switch allows the driver to remotely control the fan speed and temperature settings in the sleeper. See Fig. 4.1 . Press the upper half of the bunk override switch to override the sleeper settings with the cab settings. The amber indicator on the switch is on when the bunk override mode is on. If the fan speed or temperature setting on the sleeper climate control panel is adjusted when the bunk override mode is on, the bunk override mode will be canceled.
When the heating and air conditioning system is in the bunk override mode, the cab climate control panel can be adjusted without affecting the sleeper settings. To reset the sleeper settings, set the fan speed and temperature settings on the cab climate control panel to the desired sleeper settings and press the upper half of the bunk override switch again. The cab climate control panel can again be adjusted without affecting the sleeper settings.
Press the lower half of the bunk override switch to cancel the override mode. After the override mode is canceled, the sleeper heater and air conditioner system will operate from the sleeper fan speed and temperature settings and the amber indicator will be off.
Sleeper Climate Control Panel
The sleeper heater and air conditioner system features Constant Discharge Temperature Control (CDTC). The sleeper climate control panel is shown in Fig. 4.5 . The CDTC maintains a constant temperature of airflow in the sleeper regardless of outside air temperature, selected fan speed, engine coolant temperature, or engine coolant flow. Once the temperature control switch is turned to the desired temperature, no other adjustments are necessary.
- 1. Fan Switch
- 2. Temperature Control Switch
Fig. 4.5, Sleeper Climate Control Panel
Fan Switch
The fan switch controls the sleeper heater and air conditioner system fan speed. The sleeper climate control panel has eight fan speeds and an off position. To increase airflow, turn the switch clockwise or to a higher number. To decrease the airflow, turn the switch counterclockwise or to a lower number.
NOTE: When the cab air conditioner is on, the sleeper fan will operate at low speed even though the sleeper fan switch is in the off position. This is necessary to protect the evaporator in the sleeper heater and air conditioner system from freezing.
Temperature Control Switch
The temperature control switch is used to select the desired temperature in the sleeper. Turn the switch clockwise or to the red area for warm air. Turn the switch counterclockwise or to the blue area for cool air.
The air conditioner automatically turns on when necessary to maintain the selected temperature in the sleeper. If the sleeper air conditioner automatically turns on when the cab air conditioner is on, the cab air conditioner fan speed and temperature settings will override the sleeper air conditioner settings.
The CDTC system is disabled when the temperature control switch is in the maximum cool or maximum warm positions.
The bunk override switch allows the driver to remotely control the temperature and fan speed settings in the sleeper. The bunk override mode can be canceled by changing the sleeper fan speed or temperature setting. After the override mode is canceled, the sleeper heater and air conditioner system will operate from the sleeper fan speed and temperature settings and the amber indicator on the switch will be off.
Parked HVAC
The parked HVAC system consists of a compact electrical 3000-BTU air conditioning system, and a diesel-fired heater unit.
Overview
The Bergstrom NITE (No Idle Thermal Environment) parked, or no-idle, air conditioning system is a compact, electrically powered, 3000-BTU system. It is designed to provide a means of air conditioning to the sleeper area without having the engine running. It is completely self-contained, and runs on 12-volt deep-cycle batteries. The system is designed to maintain cool air in the sleeper interior. For optimal operation, the curtain between the cab and the sleeper must be closed when using the A/C system. The parked A/C unit will not cool down a hot sleeper that has been sitting in the sun without the vehicle A/C running. If the interior temperature is higher than desired, start the engine and run the vehicle A/C system until the desired sleeper temperature is achieved. This will help cool the sleeper to a temperature that the parked A/C system can maintain. Once the sleeper temperature is lowered, the system will maintain a comfortable setting.
The A/C unit is located under the lower bunk in the sleeper compartment. The unit gets its intake air from the under-bunk area through a grate in the top panel. An air intake grille is located on the front panel of the lower bunk. The outlet ducting runs from the left side of the unit to an outlet near the bunk occupant's face on the back wall of the sleeper. It is important to keep the air intake grille, and the area under the bunk, free of objects that might block air flow or put objectionable odors into the cooling air. Air for the condenser is taken in from under the cab and exhausted through another opening in the cab floor.
The system receives power from four deep-cycle batteries located between the frame rails. These batteries are completely isolated from the starting batteries to keep the starting batteries from being drawn down during operation.
The heater unit is located under the lower bunk in the sleeper compartment next to the A/C unit. The unit gets its intake air through a duct attached to a grille located on the right side of the front panel of the lower bunk. The outlet ducting runs from the back of the unit to a grille on the left side of the front panel of the lower bunk.
Operation
IMPORTANT: Before operating the Parked HVAC system, make sure that the intake and outlet vents for the A/C and heater units are clear. Blocked vents will hamper the operation of the unit.
The control panel for the parked A/C and heater is located on the back wall of the sleeper near the left side. It has a temperature control dial, and a four-position mode selector switch. Turn the temperature control dial to the left for cooling, and to the right for heat. See Fig. 4.6 . See Table 4.1 for a description of the function of the mode switch.
The system must be turned off whenever it is not in use, or the batteries may not charge properly. After using the system, turn the mode switch to the OFF position, even if the unit is not running.
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Parked A/C and Heater Mode Switch Operation
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Mode
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Function
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Off
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Turns the unit off.
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AUTO
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Allows the unit to automatically heat or cool the sleeper, depending on the temperature setting and the sleeper temperature. Adjusts the compressor, heater, and fans to keep temperature constant.
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Heat Only
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Allows only the heat portion of the system to run. Adjusts the heater only to keep the temperature constant.
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A/C Only
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Allows only the A/C portion of the system to run. Adjusts compressor and fans only to keep the temperature constant.
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Table 4.1, Parked A/C and Heater Mode Switch Operation
- 1. Temperature Control Dial
- 2. Mode Switch
- 3. A/C Only
- 4. Heat Only
- 5. AUTO
- 6. Off
Fig. 4.6, Parked A/C and Heater Control Panel
Air Outlets
The face outlets on the instrument panel have louvers that can be moved right and left, and up and down. Move the louvers to the desired location or to close the outlet. The defrost (windshield) outlets and the outlets that are directed at the doors are not adjustable.
The sleeper has one or two air outlets on the right side of the cab, depending on the height of the cab. The sleeper air outlet pivots from side to side and has louvers that can be moved up and down or closed.