Overview of Maintenance Operations: 00-05

Table 1, Maintenance Operations

Maintenance Operation No.	Title of Maintenance Operation	Maintenance Intervals
		IM / M1	M2	M3	M4	M5
Replacement and Inspection of the Air Cleaner Element	Replacement and Inspection of the Air Cleaner Element				•	•
Inspection of the Air Compressor	Inspection of the Air Compressor		•	•	•	•
Alternator, Battery, and Starter Checking	Alternator, Battery, and Starter Checking				•	•
Inspecting the Radiator Cap	Inspecting the Radiator Cap		•	•	•	•
Radiator Pressure Flushing and Coolant Changing	Radiator Pressure Flushing and Coolant Changing				•	•
BorgWarner eViscous Fan Clutch	BorgWarner eViscous Fan Clutch		•	•	•	•
Eaton Fuller Clutch Release Bearing Lubricating	Eaton Fuller Clutch Release Bearing Lubricating	•	•	•	•	•
Flushing	Flushing					•
Clutch Adjusting, Manually Adjusted Clutches	Clutch Adjusting, Manually Adjusted Clutches	•	•	•	•	•
Detroit® Automated Transmission Fluid Change and Magnetic Plug Cleaning	Detroit® Automated Transmission Fluid Change and Magnetic Plug Cleaning				•
Inspection of the Detroit® Automated Transmission Fluid Level	Inspection of the Detroit® Automated Transmission Fluid Level			•
Eaton Fuller Manual and Automated	Eaton Fuller Manual and Automated	•	•	•	•	•
Draining	Draining1		•	•	•	•
Allison and Eaton Fuller Transmission Breather Checking	Allison and Eaton Fuller Transmission Breather Checking	•	•	•	•	•
Eaton Fuller Transmission Air Filter/Regulator Element Cleaning	Eaton Fuller Transmission Air Filter/Regulator Element Cleaning		•	•	•	•
General Information	General Information			•	•	•
ZF Automatic Transmission Oil Change	ZF Automatic Transmission Oil Change			•	•	•
Frame Fastener Torque Check	Frame Fastener Torque Check	•			•	•
Fontaine	Fontaine	•	•	•	•	•
Fontaine	Fontaine	•	•	•	•	•
Trailer Electrical Connector Lubricating	Trailer Electrical Connector Lubricating	•	•	•	•	•
Assemblies and Inspection of the Freightliner Spring Front and Rear Suspension Spring	Assemblies and Inspection of the Freightliner Spring Front and Rear Suspension Spring	•	•	•	•	•
Suspension U-Bolt Torque Checking	Suspension U-Bolt Torque Checking	•		•	•	•
Detroit® Axles	Detroit® Axles2	•	•	•	•	•
Detroit Axles	Detroit Axles2	•	•	•	•	•
Draw Key Nut Torque Checking	Draw Key Nut Torque Checking	•		•	•	•
Tie Rod End Inspecting	Tie Rod End Inspecting	•	•	•	•	•
General Information	General Information	•	•	•	•	•
Drive Axle Alignment Checking	Drive Axle Alignment Checking	•
General Information	General Information	•	•	•	•	•
Detroit®	Detroit®	•	•	•	•	•
Axle Breather Checking	Axle Breather Checking	•	•	•	•	•
General Information	General Information				•	•
Wheel Nut Checking	Wheel Nut Checking			•	•	•
Tire Check	Tire Check	•	•	•	•	•
Driveline Inspection	Driveline Inspection	•	•	•	•	•
Driveline Lubrication	Driveline Lubrication	•	•	•	•	•
Air Brake System Valve Inspection	Air Brake System Valve Inspection	•	•	•	•	•
AD–9	AD–93	•	•	•	•	•
Operational Test	Operational Test				•	•
Bosch Hydraulic Brake System Inspection	Bosch Hydraulic Brake System Inspection	•	•	•	•	•
Dana Spicer and Haldex	Dana Spicer and Haldex	•	•	•	•	•
Meritor Camshaft Bracket Lubrication	Meritor Camshaft Bracket Lubrication		•	•	•	•
Lubrication of the Meritor Slack Adjuster	Lubrication of the Meritor Slack Adjuster	•	•	•	•	•
Air Dryer AD–9, AD–IP, AD–IS/DRM Check Procedure	Air Dryer AD–9, AD–IP, AD–IS/DRM Check Procedure		•	•	•	•
Inspection and Lubrication of the Bendix E-6 Foot Control Valve	Inspection and Lubrication of the Bendix E-6 Foot Control Valve					•
Parking Brake Operational Check	Parking Brake Operational Check	•	•	•	•	•
Hydro-Max™ Brake System Inspection	Hydro-Max™ Brake System Inspection	•	•	•	•	•
Replacement of the WABCO System Saver Air Dryer Desiccant Cartridge	Replacement of the WABCO System Saver Air Dryer Desiccant Cartridge3	•	•	•	•	•
Versajust Slack Adjuster Inspection and Lubrication	Versajust Slack Adjuster Inspection and Lubrication 4	•	•	•	•	•
Inspection of the Drag Link	Inspection of the Drag Link			•	•	•
Changing the Power Steering Fluid	Changing the Power Steering Fluid				•	•
Lubrication of the Power Steering Gear	Lubrication of the Power Steering Gear	•	•	•	•	•
Changing the Power Steering Filter	Changing the Power Steering Filter					•
Tightening the Fuel Tank Band Nut	Tightening the Fuel Tank Band Nut	•
Alliance	Alliance				•	•
General Information	General Information	•	•	•	•	•
LNG Vacuum Integrity Testing	LNG Vacuum Integrity Testing			•	•	•
Inspecting of the CNG Fuel System	Inspecting of the CNG Fuel System		•	•	•	•
Replacement of the CNG High-Pressure Fuel Filter Element	Replacement of the CNG High-Pressure Fuel Filter Element	•	•	•	•	•
CNG Fuel Cylinder Inspecting	CNG Fuel Cylinder Inspecting			•	•	•
Trailer Cable Inspection and Cleaning	Trailer Cable Inspection and Cleaning				•
Inspection of the Electrical Component	Inspection of the Electrical Component				•
Mirror Folding Check	Mirror Folding Check				•	•
Inspection of the Aerodynamic Component	Inspection of the Aerodynamic Component	•	•	•	•	•
Inspection of the Refrigerant Compressor	Inspection of the Refrigerant Compressor	•	•	•	•	•
HVAC Air Filter Replacing	HVAC Air Filter Replacing5			•	•	•
Hood Rear Support Lubrication	Hood Rear Support Lubrication	•	•	•	•	•

1. Change petroleum-based lubricants at M2 (including M3, M4, and M5). Change synthetic lubricants at M5 only.

2. For Detroit axles, complete this procedure once a year or at the following applicable interval, whichever comes first: every 5000 miles (8000 km) for Schedule I vehicles; every 25,000 miles (40 000 km) for Schedule II vehicles; or every 100,000 miles (161 000 km) for Schedule III vehicles.

3. If equipped with an oil-coalescing desiccant cartridge, replace the cartridge once a year, regardless of mileage. Otherwise use the M5 maintenance interval.

4. Complete this procedure every 25,000 miles (40 200 km), 3 months, or 500 operating hours, whichever comes first.

5. Replace the HVAC air filter at the recommended interval or every six months.

Table 1, Maintenance Operations