Lubricating and Inspecting the Tie-Rod End

rv mm 33.02.000

Important: DOT roadside tie-rod assembly replacement criteria specifies that if tie-rod endplay is 1/8 inch (3 mm) or greater, measured on the road, the vehicle must be taken out of service immediately. If less than 1/8 inch (3 mm), the vehicle does not have to be taken out of service but a major out-of-service inspection and maintenance must be scheduled as soon as possible.

  1. For any Detroit or Meritor axle that requires lubrication of the tie-rod ends, wipe the grease fittings clean, then pump multipurpose chassis grease, NLGI Grade 1 (6% 12-hydroxy lithium stearate grease) or NLGI Grade 2 (8% 12-hydroxy lithium stearate grease), into the tie-rod ends until all used grease is forced out and fresh grease is seen at the ball stud neck. See Fig..

    Note: No grease should emit from the tie-rod boot. If grease emits from the tie-rod boot, the boot is damaged.

    1. Grease Fitting

    2. Boot

    Fig. 1, Grease Fitting and Boot (Detroit axle shown)

  2. Note: Inspect the tie-rod end boots for cracks, wear, or damage. If a boot is cracked, worn, or damaged, replace the tie-rod assembly.

  3. Inspect the tie-rod ends, as follows.
    1. Shake the cross-tube. Movement or looseness between the tapered shaft of the ball and the cross-tube socket members means that the tie-rod end assembly must be replaced.
    2. The threaded portion of the tie-rod end assembly must be inserted all the way into the cross-tube split for adequate clamping. See Fig.. Replace the parts if this cannot be done. For instructions, see the axle manufacturer's service manual.

      Important: The tie-rod end threads must be visible throughout the entire length of the split.

      Note: Pinch bolt not shown to provide clarity.

      1. Cross-Tube Split

      Fig. 2, Tie-Rod End Adjustment

    3. Check the tie-rod end nut and clamp nut torques. For Meritor axles, tighten the tie-rod end nut 100 lbf·ft (136 N·m), and tighten the clamp nut 40 to 55 lbf·ft (54 to 75 N·m). For Detroit axles, see Table for tie-rod end nut torque specifications and Table for tie-rod end clamp nut torque specifications.

      Table 1, Detroit Axle Tie-Rod End Nut

      Thread

      Torque: lbf·ft (N·m)

      5/8–16

      60 to 115 (81 to 156)

      5/8–18

      60 to 115 (81 to 156)

      3/4–16

      90 to 170 (122 to 230)

      7/8–14

      160 to 300 (217 to 407)

        Table 1, Detroit Axle Tie-Rod End Nut

        Table 2, Detroit Axle Tie-Rod End Clamp Nut

        Thread

        Torque: lbf·ft (N·m)

        1/2–13

        35 to 45 (47 to 61)

        5/8–11

        40 to 60 (54 to 81)

        5/8–18

        50 to 64 (73 to 87)

        3/4–10

        155 to 175 (210 to 237)

          Table 2, Detroit Axle Tie-Rod End Clamp Nut

      Note:
      Document Number: 0000120525
      Manual Publication Date: 2024-05-23
      Topic Publication Date: 2024-11-13