Filling the Axle

rv mm 35.02.000

A regular schedule for changing the axle lubricant in a particular vehicle and operation can be accurately determined by analyzing oil samples taken from the axle at specified intervals or mileages. Lubricant suppliers frequently make their laboratory facilities available for determining the useful life of their product under actual service conditions. The final schedule that is recommended may, for economic reasons, be related to lubricant changes that are governed by climatic conditions and magnetic plug maintenance. Change lubricant type and viscosity as climatic temperatures demand, regardless of vehicle mileage or established change schedule.

The normal operating temperature of compounded lubricants during the summer season is about 160 to 220°F (71 to 104°C). The chemicals and additives that give these lubricants increased load carrying capacity oxidize faster at temperatures above 220°F (104°C), contributing to more rapid lubricant deterioration. For this reason, lubricants of this type that operate continuously at high temperatures must be changed more frequently.

Notice: Failure to change the axle lubricant at more frequent intervals, when adverse operating conditions require, could result in axle damage.

  1. With the vehicle on a level surface, fill the axle housings to the bottom of the oil fill hole (in the carrier or housing) with recommended lubricant; see Table . Refer to Table for Detroit drive axle lubricant capacities or Table for Meritor drive axle lubricant capacities.
  2. Note: Some Meritor axles have a small tapped and plugged hole located below the housing oil fill hole. This smaller hole is for the lubricant temperature sensor only and must not be used as a fill or level hole.

  3. Install the fill hole plug and tighten it 30 lbf·ft (41 N·m) for Detroit axles or 35 lbf·ft (47 N·m) for Meritor axles.
  4. After filling the carrier and housing assembly with lubricant, drive the vehicle unloaded for one or two miles (two or three kilometers) at speeds not to exceed 25 mph (40 km/h) to thoroughly circulate the lubricant throughout the assembly.

    Table 1, Drive Axle Recommended Lubricant, Meritor Axles

    Recommended Lubricant Type

    Ambient Temperature

    Lubricant SAE Viscosity Grade

    Hypoid Gear Oil API Service Classification GL–5

    10°F (–12.2°C) and up 1

    85W–140

    –15°F (–26.1°C) and up

    80W–90

    –40°F (–40°C) and up

    75W–90

    –40°F (–40°C) to 35°F (2°C)

    75W

    –40°F (–40°C) and up

    75W–140

    Synthetic Gear Oil

    –40°F (–40°C) and up

    75W–90

    –40°F (–40°C) and up

    75W–140

    Table 1, Drive Axle Recommended Lubricant, Meritor Axles

    Table 2, Detroit Drive Axle Lubricant Capacities

    Axle Model 1

    Capacity 2: pints (L)

    ARS–13.0–2

    15 (7)

    ARS–15.0–2

    15 (7)

    ARS–17.5–2

    15 (7)

    ARS–19.0–2

    15 (7)

    ARS–20.0–2

    15 (7)

    ARS–21.0–2

    15 (7)

    ARS–21.0–4

    23 (11)

    ARS–23.0–4

    23 (11)

    Table 2, Detroit Drive Axle Lubricant Capacities

    Table 3, Meritor Drive Axle Lubricant Capacities

    Axle Model

    Capacity 1: pints (L)

    MS–10–113D

    14 (6.6)

    MS–12–113D

    15 (7.1)

    RS–13–120

    18.4 (8.7)

    RS–15–120

    14.3 (6.8)

    RS–17–145

    33.6 (15.9)

    RS–17–144

    32.3 (15.3)

    RS–19–144

    32.3 (15.3)

    RS–19–145

    33.2 (15.7)

    RS–21–145

    32.3 (15.3)

    RS–21–160

    39.5 (18.7)

    RS–21–230

    38.9 (18.4)

    RS–23–160

    39.5 (18.7)

    RS–23–161

    39.5 (18.7)

    RS–23–186

    47.3 (22.4)

    RS–23–240

    37.4 (17.7)

    RS–26–185

    38.0 (18.0)

    RS–30–185

    38.0 (18.0)

    Table 3, Meritor Drive Axle Lubricant Capacities

Note:
Document Number: 0000120618
Manual Publication Date: 2024-05-23
Topic Publication Date: 2024-11-13