Ametek DEF Warnings and Engine Limits

sd dm 06.04.007

Important:  Ignoring the DEF warning lights and not refilling the DEF will result in limited engine power with a speed limit of 5 mph (8 km/h) eventually being applied. For Cummins engine service literature, refer to the Cummins Online website at https://www.cummins.com/support/manuals or scan the QR code. See Fig.. For Detroit™ engine service literature, refer to the Detroit Diesel link on the DTNA TechLit website https://www.dtnatechlit.com/portal-public or scan the QR code. See Fig..

Fig. 1, Cummins QR Code

Fig. 2, TechLit QR Code


DEF Level Low—Initial and Critical Warnings


When the DEF level reads low the following warnings strongly encourage the driver to refill the DEF tank. See Fig..

  • The CHECK engine lamp flashes for 30 seconds when the vehicle is started.

  • The DEF warning lamp illuminates.

  • One bar of the DEF-level lightbar illuminates solid amber.

Engine performance is limited, with progressively harsher engine power limits applied.

The DEF tank must be filled to cancel the warning sequence.

  • DEF Warning Lamp (illuminates constantly)

  • DEF-Level Lightbar (1 bar solid amber)

Fig. 3, DEF Level Low Initial and Critical Warnings


DEF Empty


When the DEF level reads empty, the following warnings are activated. See Fig..

  • The DEF warning lamp flashes.

  • The CHECK engine lamp illuminates.

  • One bar of the DEF-level lightbar flashes red.

  • A brief audible alert notifies the driver.

Engine performance is limited, with progressively harsher engine power limits applied.

The DEF tank must be filled to cancel the warning sequence.

Note:  Engine performance is limited.

  • DEF Warning Lamp (flashing)

  • DEF-Level Lightbar (1 bar flashing red)

Fig. 4, DEF Empty Warning


DEF Level Empty and Ignored


If the empty warning is ignored and the DEF is not refilled, the DEF warning lamp flashes, one bar of the DEF-level lightbar flashes red, and the red STOP engine lamp illuminates in addition to the CHECK engine warning lamp. A brief audible alert notifies the driver. See Fig..

Note:  The STOP engine, CHECK engine, and DEF lamps illuminate, engine power is limited, speed limit of 5 mph (8 km/h).

  • DEF Warning Lamp (flashing)

  • DEF-Level Lightbar (1 bar flashing red)

Fig. 5, DEF Empty and Ignored Warning

If the DEF tank is not refilled, a 5 mph (8 km/h) speed limit will be applied after the next engine shutdown, or while parked and idling.


DEF Quality or SCR Tampering


Notice: Once contaminated DEF has been detected in the SCR system, the vehicle must be taken to an authorized service center to check the SCR system for damage, and to deactivate the warning light and engine limits.

If contaminated DEF or tampering is detected, the DEF warning light flashes, and engine performance is limited with progressively harsher engine power limits applied. If the fault is not corrected, the CHECK engine lamp illuminates, then the STOP engine lamp illuminates and a 5 mph (8 km/h) speed limit will be applied after the next engine shutdown, or while parked and idling. See Fig..


OptiView™ DEF Warnings and Engine Limits


Note: The OptiView instrument panel has a DEF gauge that contains a low DEF warning lamp, which activates when the DEF tank needs to be refilled. Along with the DEF warning lamp activation, warning statements appear in the center of the OptiView panel.


DEF Level—Initial Warning


When the DEF level becomes low, the following warning strongly encourages the driver to refill the DEF tank.

  • The CHECK engine lamp flashes for 30 seconds when the vehicle is started.

  • The DEF warning lamp illuminates.

The DEF tank must be filled to cancel the warning sequence.


DEF Low


When the DEF level reads low, the following warnings are activated.

  • The CHECK engine lamp flashes for 30 seconds when the vehicle is started.

  • The DEF warning lamp illuminates.

  • A LOW DEF message appears in the center of the instrument panel.

  • One bar of the DEF-level lightbar illuminates amber.

  • A brief audible alert notifies the driver.

Engine performance is limited, with progressively harsher engine power limits applied.

The DEF tank must be filled to cancel the warning sequence.


DEF Empty


When the DEF tank registers empty, the following warnings are activated.

  • The DEF warning lamp flashes.

  • A VERY LOW DEF message appears in the center of the instrument panel.

  • One bar of the DEF-level lightbar flashes red.

  • The CHECK engine lamp illuminates.

Engine performance is limited, with progressively harsher engine power limits applied.

The DEF tank must be filled to cancel the warning sequence.


DEF Level Empty and Ignored


If the empty warning is ignored and the DEF is not refilled, the DEF warning lamp flashes, one bar of the DEF-level lightbar flashes red, and the red STOP engine lamp illuminates in addition to the CHECK engine warning lamp. A 5 mph (8 km/h) speed limit is applied after the next engine shutdown or while parked and idling.


DEF Quality or SCR Tampering


Notice: Once contaminated DEF has been detected in the SCR system, the vehicle must be taken to an authorized service center to check the SCR system for damage, and to deactivate the warning light and engine limits.

If contaminated DEF or tampering is detected, the DEF warning light flashes, and engine performance is limited with progressively harsher engine power limits applied. If the fault is not corrected, the CHECK engine lamp illuminates, then the STOP engine lamp illuminates and a 5 mph (8 km/h) speed limit will be applied after the next engine shutdown, or while parked and idling.

Note:
Document Number: 0000117570
Manual Publication Date: 2024-05-06
Topic Publication Date: 2025-01-10