General Information

sb dm 09.02.001

A dual air brake system consists of two independent air brake systems that use a single set of brake controls. Each system has its own reservoir, plumbing, and brake chambers. The primary system operates the service brakes on the rear axle; the secondary system operates the service brakes on the front axle.

Warning: Do not operate the vehicle with the front brakes backed off or disconnected. Backing off or disconnecting the front brakes will not improve vehicle handling and may lead to loss of vehicle control, resulting in property damage or personal injury.

Loss of air pressure in the primary system causes the rear service brakes to become inoperative; front brakes will continue to be operated by secondary system air pressure.

Loss of secondary system air pressure causes the front axle brakes to become inoperative; rear service brakes will be operated by the primary system.

Before driving your vehicle, allow time for the air compressor to build up a minimum of 95 psi (655 kPa) pressure in both the primary and the secondary systems. Monitor the air pressure system by observing the dual system air pressure gauges and the low air-pressure warning light and buzzer. The warning light and buzzer shut off when the pressure in both systems reaches 65 to 73 psi (448 to 503 kPa).

The warning light and buzzer comes on if air pressure drops below 65 to 73 psi (448 to 503 kPa) in either system. If this happens, check the air system pressure gauges to determine which system has low air pressure. Although the vehicle's speed can be reduced using the foot brake control pedal, either the front or the rear service brakes will not be operating, causing a longer stopping distance. Bring the vehicle to a safe stop and have the air system repaired before continuing.

The parking brake will apply when air pressure drops below 38 to 42 psi (262 to 290 kPa). Do not wait for the brake to apply automatically; when the warning light and buzzer first come on, immediately bring the vehicle to a safe stop. Before continuing operation of the vehicle, correct the cause of the air loss.

Warning: Do not drive the vehicle with the parking brakes caged. If the vehicle is driven with the parking brakes caged, there would be no means of stopping the vehicle if a complete loss of air pressure occurred. This could result in serious personal injury or vehicle damage. Before caging the spring parking brakes, make the connection to a towing vehicle or chock the tires.

Before the vehicle can be moved, the spring parking brakes must be released by manually caging (manually releasing) the parking brake springs.

After correcting the brake system problem, uncage the spring parking brakes before resuming normal vehicle operation.

Note:
Document Number: 0000117604
Manual Publication Date: 2025-05-22
Topic Publication Date: 2025-06-24