Testing the Natural Gas Detection System Sensor

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Daimler Truck strongly recommends that all operators follow California Code of Regulations (CCR) inspection requirements, regardless of where the vehicle is operated. Per Title 13 CCR § 935 (2), gas detection systems should be tested three times per year at equal intervals. The testing procedure should simulate the same operating environment in which the vehicle is used. Test results validating the performance of the gas detection system within the parameters established by the component manufacturer and NFPA 52 should be maintained as a permanent part of the vehicle service records. Use of alcohol, propane, and other harsh liquids or gases are not acceptable methods of testing.

Test the sensors three times per year, after any system component has been replaced, or if the vehicles was involved in an accident or fire. The gas detection system sensors must be tested regularly by a trained technician using certified test equipment that satisfies CCR § 935 (2) or NFPA 52 regulations.

Daimler Truck recommends the highest level of safety validation if there are multiple validation requirements in the state or locally where the vehicle is operated or parked.

  1. Press and hold the Push To Test button for one minute. The system will proceed with a self-diagnostic test that will include illumination of the Trace and Significant gas concentration lights, and the sensor fault lights.
  2. Verify the large red light and buzzer activate, and that all lights illuminate or flash to ensure that all bulbs are operational.
  3. Sensor Test: The gas detection system sensors must be tested using qualified test gas, which can be purchased as part of a test kit. Testing with alcohol or heavy gases such as butane or propane does not satisfy CCR § 935 (2) or NFPA 52 regulations. Expose each sensor to qualified test gas for at least 30 seconds. The system will proceed through the alarm procedure consistent with a significant leak and the buzzer will sound after approximately 15 seconds. If a sensor fails to respond after exposure to the test gas, replace the sensor.
    See Table. describes the control module functions during testing.

    Table 1, Control Module Functions

    Control Module Functions

    Item

    Display

    Function

    Action Required

    Green Power Light

    Illuminated

    System is on.

    None required.

    Unlit

    Detection system is not functioning.

    Ensure the batteries are connected and replace any blown fuses. If the gas detection system is still not functioning, replace the system immediately.

    SIGNIFICANT Gas Concentration Lights

    Red (illuminated)

    Dangerous gas concentration detected.

    Suspend vehicle operation immediately and follow alarm procedures.

      Table 1, Control Module Functions

    Note:
    Document Number: 0000121172
    Manual Publication Date: 2025-02-11
    Topic Publication Date: 2024-06-04