How to Replace the Fuel Filters

How to Replace the Fuel Filters - Ops - DD5
Notice: If you have just changed the engine oil and filter, you MUST start the engine and confirm proper oil pressure before changing the fuel filters. If no oil pressure is shown after approximately 10 seconds, stop the engine and determine the cause. Running the engine with no oil pressure could result in engine damage. Start the engine with the accelerator pedal in the idle position. Monitor the oil pressure gauge or indicator lamp. Keep the engine running at idling speed until the oil pressure reading is 345 kPa (50 psi) or more.
Notice: Fuel filter elements will turn black over time. This is normal for DD5/DD8 only. Do not replace filters solely because of this condition. Replace filters between normal service intervals only if required by troubleshooting.
Note: If you are replacing all fuel filters, it is not necessary to run the engine and test for leaks after installing each individual fuel filter. However, if repairing a leak at one filter, complete that repair and test the system for leaks after priming the fuel system.

Filters are an integral part of the fuel system. Proper filter selection and maintenance are important to satisfactory engine operation and service life. Filters should be used to maintain a clean system, not to clean up a contaminated system. The scheduled maintenance intervals for the appropriate duty cycles are listed in this manual.

Warning: PERSONAL INJURY

To prevent the escape of high pressure fuel that can penetrate skin, ensure the engine has been shut down for a minimum of 10 minutes before servicing any component within the high pressure circuit. Residual high fuel pressure may be present within the circuit.

Notice: At cold temperatures (-40° C or -40° F), DO NOT remove the filter elements from the caps unless the intent is to replace the filter elements. Repeated removals at cold temperatures may break the filter element tabs.
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Document Number: 0000042606
Manual Publication Date: 2024-01-05
Topic Publication Date: 2023-03-31