Vehicle Maintenance Schedule Table: 00–02

wv dm 00.02.000

Table 1, Vehicle Maintenance Schedule

Vehicle Maintenance Schedule
Maintenance Operation Number and Description	Maintenance Interval in Miles x 1000
	5	10	15	20	25	30	35	40	45	50	55	60	65	70	75	80	85	90	95	100
	Maintenance Interval in Kilometers x 1000
	8	16	24	32	40	48	56	64	72	80	88	96	104	112	120	128	136	144	152	160
Checking the Engine-Support Fasteners	•				•					•					•					•
Inspection of the Drive Belt	•				•					•					•					•
Checking the Engine Oil and Filter	For 6.0 L gasoline engines, change the engine oil and filter every 5000 miles (8045 km). For 6.6 L gasoline engines, change the engine oil and filter every 7500 miles (12 068 km); more frequent oil changes may be required for severe driving conditions.
Inspection of the Spark Plug Wires	For gasoline engines, replace spark plugs and wires every 97,500 miles (157 000 km). For propane and CNG engines, replace the spark plugs every 50,000 miles (80 450 km).
Inspecting the Evaporative Control System, Gasoline Engines		•		•		•		•		•		•		•		•		•		•
Inspection of the Electric Motor, Electric Vehicle	•	•	•	•	•	•	•	•	•	•	•	•	•	•	•	•	•	•	•	•
Inspecting the Air Cleaner Element	Inspect the air filter every six months. Replace the air filter every 12 months, or when filter restriction reaches 25 inH₂0 for Cummins diesel engines OR when the air restriction indicator is completely red for gasoline and Detroit™ diesel engines (if equipped with an air restriction indicator).
Checking the Air Cleaner Filter Minder Gauge	•	•	•	•	•	•	•	•	•	•	•	•	•	•	•	•	•	•	•	•
Inspecting the Air Intake System	•	•	•	•	•	•	•	•	•	•	•	•	•	•	•	•	•	•	•	•
Checking of the Charge Air Cooler	•	•	•	•	•	•	•	•	•	•	•	•	•	•	•	•	•	•	•	•
Alternator, Battery, and Starter Connections Check	•				•					•					•					•
Diesel Engine	Replace the organic acid technology (OAT) coolant every 600,000 miles (965 400 km); supplemental coolant additives (SCAs) are not used with OAT coolant. Replace SCA pre-charge ethylene glycol coolants every 35,000 miles (56 315 km). You must check and, if necessary, recharge the SCA levels and freeze point every 25,000 miles (40 225 km) or 6 months, whichever comes first. Replace DEX-COOL coolant (gasoline engines only) every 150,000 miles (241 350 km). See the applicable engine operation and maintenance manual for further information.
Inspection of the Cooling Fan	•				•					•					•					•
Coolant Heater Check, Webasto	Inspect the coolant heater every 12 months.
Replacement of the Coolant, Electric Vehicle	Replace the organic acid technology (OAT) coolant every 600,000 miles (965 400 km); supplemental coolant additives (SCAs) are not used with OAT coolant. Replace SCA pre-charge ethylene glycol coolants every 35,000 miles (56 315 km). You must check and, if necessary, recharge the SCA levels and freeze point every 25,000 miles (40 225 km) or 6 months, whichever comes first. Replace DEX-COOL coolant (gasoline engines only) every 150,000 miles (241 350 km). See the applicable engine operation and maintenance manual for further information.
Inspecting the Interlube Chassis Lubrication System	•	•	•	•	•	•	•	•	•	•	•	•	•	•	•	•	•	•	•	•
Front and Rear Suspension Spring Assemblies	•	•	•	•	•	•	•	•	•	•	•	•	•	•	•	•	•	•	•	•
Inspection of the Spring Front and Rear Suspension Spring Assemblies	•	•	•	•	•	•	•	•	•	•	•	•	•	•	•	•	•	•	•	•
Inspecting and Operation Checking of the Component, Freightliner AirLiner	•	•	•	•	•	•	•	•	•	•	•	•	•	•	•	•	•	•	•	•
Checking the Suspension U-Bolt Torque	•	•	•	•	•	•	•	•	•	•	•	•	•	•	•	•	•	•	•	•
Cleaning, Inspecting, Repacking and Adjusting of the Grease-Lubricated Wheel Bearing, Front Axle					•					•					•					•
Detroit™ Axles¹	•				•					•					•					•
Lubricating and Inspecting the Tie-Rod End²	Lubricate twice each month. Lubricate the tie-rod ends each time the chassis is power-washed.
Checking the Drive Axle Alignment	•									•
Checking the Oil-Filled Hubs Oil Level	•	•	•	•		•	•	•	•		•	•	•	•		•	•	•	•
Changing the Oil-Filled Hubs Oil					•					•					•					•
Draining of the Axle	For Detroit™ rear axles with petroleum-based oil, change the lubricant every 100,000 miles (160 900 km) or every 12 months, whichever comes first; if synthetic oil is used, change the lubricant every 250,000 miles (402 250 km) or every 36 months, whichever comes first. For Meritor rear axles with petroleum-based oil, change the lubricant at 100,000 miles (160 900 km) or at 12 months of service, whichever comes first, and every 24 months thereafter; if synthetic oil is used, change the lubricant every 250,000 miles (402 250 km) or every 36 months, whichever comes first.
Checking the Axle Lubricant	•	•	•	•	•	•	•	•	•	•	•	•	•	•	•	•	•	•	•	•
Checking the Axle Breather	•	•	•	•	•	•	•	•	•	•	•	•	•	•	•	•	•	•	•	•
Draining of the Axle	For Dana eAxles with petroleum-based oil, change the lubricant every 60,000 miles (96 540 km) or every 12 months, whichever comes first; if synthetic oil is used, change the lubricant every 180,000 miles (289 620 km) or every 36 months, whichever comes first.
Checking the Wheel Nut ³	•	•	•	•	•	•	•	•	•	•	•	•	•	•	•	•	•	•	•	•
Inspection of the Driveline	•	•	•	•	•	•	•	•	•	•	•	•	•	•	•	•	•	•	•	•
Inspection of the Bendix Hydro-Max® Brake System	•				•					•					•					•
Brake Lines Check, Hydraulic Disc Brakes	•	•	•	•	•	•	•	•	•	•	•	•	•	•	•	•	•	•	•	•
Brake Lining Wear Check, Hydraulic Disc Brakes ⁴	•				•					•					•					•
Brake Caliper Slide Pin Lubrication, Bosch Brakes	No specific lubrication interval. See the Bosch Pin Slide Disc Brakes Service Manual for more information.
Pneumatic (Air) Parking Brake Operational Check	•	•	•	•	•	•	•	•	•	•	•	•	•	•	•	•	•	•	•	•
Meritor	•	•	•	•	•	•	•	•	•	•	•	•	•	•	•	•	•	•	•	•
Bendix AD-9	Replace the Bendix AD9 filter and the Haldex PURest air dryer filter kit every 36 months.
General Guidelines	Perform the air dryer check every six months.
General Guidelines	Complete this procedure every 25,000 miles (40 225 km), 3 months, or 500 operating hours, whichever comes first.
OperatingTests of the Bendix Automatic Drain Valve	The automatic drain valve should be inspected every 6 months or 1500 operating hours, whichever comes first.
Lubricating the Drag Link	Lubricate twice each month. Lubricate the drag link ends each time the chassis is power-washed.
Checking the Power Steering Hose	•				•					•					•					•
Lubricating the Steering Driveline	•				•					•					•					•
Checking the Steering Gear Bolts Torque	•									•										•
Diesel Engine																				•
Lubrication of the Power Steering Motor, Electric Vehicle	Lubricate the power steering motor in the electric vehicle every 6000 miles (9654 km) or 12,000 operating hours, whichever comes first.
Changing the Power Steering Fluid and Filter, Electric Vehicle																				•
Replacement of the CNG High-Pressure Fuel Filter	•	•	•	•	•	•	•	•	•	•	•	•	•	•	•	•	•	•	•	•
Test the CNG Fuel Leak	•	•	•	•	•	•	•	•	•	•	•	•	•	•	•	•	•	•	•	•
Draining the CNG High-Pressure Fuel Filter	Drain the high-pressure fuel filter every 2500 miles (4023 km).
Draining the CNG Fuel Block Housing					•					•					•					•
Replacement of the CNG Low-Pressure Fuel Filter					•					•					•					•
Draining the CNG Low-Pressure Fuel Filter	•	•	•	•		•	•	•	•		•	•	•	•		•	•	•	•
Inspection of the CNG Fuel Tank Visual	Inspect the fuel tank every 12 months. The fuel tank must be replaced every 15 years.
DAVCO Diesel Pro® 245		•		•		•		•		•		•		•		•		•		•
General Description			•			•			•			•			•			•
Checking the Lighting System	•	•	•	•	•	•	•	•	•	•	•	•	•	•	•	•	•	•	•	•
Checking and Cleaning the Battery, Battery Box, and Cable	•	•	•	•	•	•	•	•	•	•	•	•	•	•	•	•	•	•	•	•
Checking and Cleaning the Ground Cables	•	•	•	•	•	•	•	•	•	•	•	•	•	•	•	•	•	•	•	•
Dash	•				•					•					•					•
Checking the Battery Voltage	•	•	•	•	•	•	•	•	•	•	•	•	•	•	•	•	•	•	•	•
Inspection of the Charge Port, Electric Vehicle	Inspect the charge port every 16,000 miles (25 750 km) or 12 months, whichever comes first.
Replacement of the Battery Pack Desiccant, Electric Vehicle	Replace the battery pack desiccant every 16,000 miles (25 750 km) or 12 months, whichever comes first.

Lubricate knuckle pins at first 5000 miles (8000 km); thereafter, at indicated intervals OR every 12 months, whichever comes first. For vehicles with Detroit axles, complete this procedure once a year or every 5000 miles (8000 km), whichever comes first.
For vehicles with Detroit axles, complete this procedure once per year or at 5000 miles (8000 km), whichever comes first.
Wheel nuts must be retightened to torque specifications at 50 and 500 miles (80 and 900 km), OR at new vehicle operation, and at any wheel change or any time the nuts have been loosened; thereafter, at indicated intervals.
Check brake lining at first 5,000 miles (8045 km); thereafter, at indicated intervals OR every 12 months, whichever comes first.

Table 1, Vehicle Maintenance Schedule

Note:

Walk-In Van Chassis Maintenance Manual

Vehicle Maintenance Schedule Table: 00–02

Table 1, Vehicle Maintenance Schedule

Table 1, Vehicle Maintenance Schedule