Maintenance Operation Sets Table: 00–04

Table 1, Maintenance Operation Sets for Groups 00 through 88

Maintenance Operation Sets for Groups 00 through 88
Maint. Oper. No.	Operation Description	Maintenance Interval
		IM	M1	M2	M3	M4
Engine Noise Panel Inspection (Noise Emission Control)	Engine Noise Panel Inspection (Noise Emission Control)				•	•
Inspection of the Belt and Pulley	Inspection of the Belt and Pulley				•	•
Inspection and Maintenance Of The Pacbrake®	Inspection and Maintenance Of The Pacbrake®			•	•	•
Engine-Support Fasteners Check (Noise Emission Control)	Engine-Support Fasteners Check (Noise Emission Control)				•	•
Engine-Mounted Air Cleaner, 5700 Models	Engine-Mounted Air Cleaner, 5700 Models				•	•
Engine-Mounted Air Cleaner, 5700 Models	Engine-Mounted Air Cleaner, 5700 Models1				•	•
Inspection Of The Charge Air Cooler	Inspection Of The Charge Air Cooler				•	•
Inspection Of The Air Compressor	Inspection Of The Air Compressor	•	•	•	•	•
Alternator and Starter Check	Alternator and Starter Check	•			•	•
Battery Check	Battery Check	•			•	•
General Information	General Information	•	•	•	•	•
Inspection Of The Cooling System (Noise Emission Control)	Inspection Of The Cooling System (Noise Emission Control)			•	•	•
Pressure/Filler Cap Test	Pressure/Filler Cap Test			•	•	•
Cooling System Pressure-Flush	Cooling System Pressure-Flush					•
Clutch Release Bearing Lubrication	Clutch Release Bearing Lubrication2	•	•	•	•	•
Clutch Release Cross-Shaft Lubrication	Clutch Release Cross-Shaft Lubrication	•	•	•	•	•
Sleeve Assembly Bronze Bushing Lubrication	Sleeve Assembly Bronze Bushing Lubrication	•	•	•	•	•
Fluid Level Check, Hydraulic Clutch Control	Fluid Level Check, Hydraulic Clutch Control		•	•	•	•
General information	General information					•
Allison Transmission	Allison Transmission	•	•	•	•	•
Manual Transmission Fluid Change	Manual Transmission Fluid Change	•		•	•	•
Eaton/Fuller	Eaton/Fuller	•		•	•	•
Inspection Of The ESS Transmission Filter and Boot	Inspection Of The ESS Transmission Filter and Boot					•
Inspection Of The Transmission	Inspection Of The Transmission					•
Allison and Eaton Fuller Transmission Breather Check	Allison and Eaton Fuller Transmission Breather Check		•	•	•	•
Allison Transmission Fluid and Filter Change	Allison Transmission Fluid and Filter Change3			•	•	•
Detroit™ Automated Transmission Fluid Change and Magnetic Plug Cleaning	Detroit™ Automated Transmission Fluid Change and Magnetic Plug Cleaning				•
Inspection Of The Detroit™ Automated Transmission Fluid Level	Inspection Of The Detroit™ Automated Transmission Fluid Level				•	•
General information	General information	•	•	•	•	•
General information	General information	•	•	•	•	•
Inspection Of The Holland Fifth Wheel Sliding Mechanism	Inspection Of The Holland Fifth Wheel Sliding Mechanism			•	•	•
Frame Fastener Torque Check	Frame Fastener Torque Check	•			•	•
Trailer Electrical Connector Lubrication	Trailer Electrical Connector Lubrication	•	•	•	•	•
Inspection Of The Premier 690 Coupling	Inspection Of The Premier 690 Coupling	•	•
Front Suspension Check	Front Suspension Check	•	•	•	•	•
Front Suspension	Front Suspension	•	•	•	•	•
Suspension U-Bolt Torque Check	Suspension U-Bolt Torque Check	•			•	•
Detroit® Axles	Detroit® Axles4	•	•	•	•	•
Lubrication of the Tie Rod	Lubrication of the Tie Rod5	•	•	•	•	•
Inspection of the Tie Rod	Inspection of the Tie Rod	•	•	•	•	•
Lubrication of the Front Axle Wheel Bearing	Lubrication of the Front Axle Wheel Bearing	•	•	•	•	•
Front Drive Axle Lubricant Level Check	Front Drive Axle Lubricant Level Check	•	•	•	•	•
Front Drive Axle Lubricant Change	Front Drive Axle Lubricant Change	•			•	•
General Information	General Information	•
General Information	General Information		•	•	•	•
Drive Axle Lubricant Level Check	Drive Axle Lubricant Level Check	•	•	•	•	•
Two-Speed-Axle Shift Unit Lubricant Level Check	Two-Speed-Axle Shift Unit Lubricant Level Check				•	•
Drive Axle Breather Check	Drive Axle Breather Check	•	•	•	•	•
Detroit	Detroit	•			•	•
Wheel Nut and Rim Nut Torque Check	Wheel Nut and Rim Nut Torque Check	•	•	•	•	•
Tire Check	Tire Check	•	•	•	•	•
Inspection of the Driveline	Inspection of the Driveline	•	•	•	•	•
Lubrication Of The Universal Joint	Lubrication Of The Universal Joint	•	•	•	•	•
Air Dryer Inspection	Air Dryer Inspection	•	•	•	•	•
Bendix AD-9 Air Dryers	Bendix AD-9 Air Dryers6		•	•	•	•
Midland	Midland				•	•
Camshaft Bracket Lubrication	Camshaft Bracket Lubrication	•	•	•	•	•
General Information	General Information	•	•	•	•	•
Parking Brake Operational Check	Parking Brake Operational Check	•	•	•	•	•
General Information	General Information7		•	•	•	•
Operating Test	Operating Test8	•	•
Inspection Of The Drag Link	Inspection Of The Drag Link	•	•	•	•	•
Lubrication of the Drag Link	Lubrication of the Drag Link	•	•	•	•	•
Cylindrical Reservoir, Bottom Return Port (Fig. )	Cylindrical Reservoir, Bottom Return Port (Fig. )					•
Lubrication Of The Steering Shaft	Lubrication Of The Steering Shaft	•	•	•	•	•
Lubrication Of The Power Steering Gear	Lubrication Of The Power Steering Gear	•	•	•	•	•
Replacement Of The Fuel Filter	Replacement Of The Fuel Filter	•	•	•	•	•
Alliance/Racor	Alliance/Racor			•	•	•
Rectangular Fuel Tank	Rectangular Fuel Tank	•	•	•	•	•
General Information	General Information	•	•	•	•	•
Replacement Of The CAT CGI Bellows	Replacement Of The CAT CGI Bellows					•
Inspection Of The Cab Suspension	Inspection Of The Cab Suspension			•	•	•
Mirror Folding Check	Mirror Folding Check				•	•
Inspection Of The Aerodynamic Component	Inspection Of The Aerodynamic Component		•	•	•	•
Door Seal, Door Latch, Door Hinge, and Door Check Lubrication	Door Seal, Door Latch, Door Hinge, and Door Check Lubrication	•	•	•	•	•
Inspection Of The Air Conditioner	Inspection Of The Air Conditioner			•	•	•
General Information	General Information	•	•	•	•	•
Hood Rear Support Lubrication	Hood Rear Support Lubrication		•	•	•	•

1. For 5700 models, complete this procedure every 300,000 miles (485 000 km).
2. For Eaton Easy Pedal Advantage clutches, the interval is 50,000 miles (161 000 km) for linehaul applications.
3. Intervals vary by transmission model, application, lubricant, and use. Contact Allison to determine the precise interval(s) for the transmission model and lubricant used on the vehicle.
4. For Detroit axles, complete this procedure once a year or at the following applicable interval, whichever comes first: every 5000 miles (8000 km) for Schedule I vehicles; or every 100,000 miles (161 000 km) for Schedule II vehicles.
5. For Detroit axles, complete this procedure once a year or at the following applicable interval, whichever comes first: every 5000 miles (8000 km) for Schedule I vehicles; or every 100,000 miles (161 000 km) for Schedule II vehicles.
6. If equipped with an oil-coalescing desiccant cartridge, replace the cartridge once a year, regardless of mileage. Otherwise use the M4 maintenance interval.
7. Complete this procedure every 25,000 miles (40 225 km), 3 months, or 500 operating hours, whichever comes first.
8. The automatic drain valve should be inspected every 6 months or 1500 operating hours, whichever comes first.

Table 1, Maintenance Operation Sets for Groups 00 through 88