Manual Transmission Fluid Change

4700 mm 26.02.001

    Notice: Operating a transmission with the fluid level higher or lower than recommended can result in transmission damage. Do not overfill the transmission. Overfilling will force fluid out of the case through the main shaft openings.

    Do not mix types and brands of fluid, because of possible incompatibility. Do not use fluid additives, friction modifiers, extreme-pressure gear fluids, or multiviscosity lubricants.

    Note: Fluid change intervals are extended to 500,000 miles (800 000 km) on vehicles equipped with a Meritor RM10–115A or RM10–145A transmission or any vehicle equipped with an Eaton/Fuller transmission filled with synthetic transmission fluid.

  1. Park the vehicle on level ground, apply the parking brakes, and chock the tires. Place a large drain pan under the transmission.
  2. Caution: To prevent skin burns from hot transmission fluid, wear protective gloves when removing the drain plugs.

  3. Clean the area around the fill plug, and remove it from the side of the case. Remove each drain plug from the bottom of the transmission case. Drain the fluid while the transmission is warm.
  4. Clean the fill and drain plugs. For magnetic plugs, use a piece of key stock or any other convenient steel slug to short the two magnetic poles and divert the magnetic field. Clean the material that may have been attracted to the magnet. The amount of material on the magnetic plug shows the condition and wear in the transmission; excessive material may indicate that the transmission should be looked at. Remove the key stock or steel slug from the magnetic drain plug. Install and tighten each drain plug 50 lbf·ft (68 N·m).
  5. Note: Eaton/Fuller transmissions are available with an optional transmission fluid filter. The filter is a remote-mount, spin-on type, and is located between the transmission and the fluid cooler. The filter bracket is attached to the frame rail. The filter is mounted in a vertical position, and should be filled with fluid before installation to ensure the proper fluid level in the transmission case. For optimum transmission performance, change the filter each time the fluid is changed.

  6. For an Eaton/Fuller transmission with a transmission fluid filter(s), replace the filter(s), as follows.
    1. Place a drain pan under the transmission fluid filter.
    2. Caution: To prevent skin burns from hot transmission fluid, wear protective gloves when removing the drain plugs.

    3. Place a strap or chain wrench around the filter canister, and rotate in a counterclockwise motion to separate the filter from the mounting. Carefully spin the filter off the mount and remove it.
    4. Apply a light coat of transmission fluid to the O-ring gasket on the new filter. Fill the filter with the specified transmission fluid, and spin the filter on the mount.
    5. Note: The filter fills slowly, so be patient to ensure the proper fluid level has been reached.

    6. Once the filter has made contact with the mount, use a strap or chain wrench to rotate the filter canister an additional 180 to 270 degrees to firmly tighten the filter. Wipe the filter clean of any fluid after it is tightened.
  7. Add fluid until it is level with the lower edge of the fill opening. See Fig.. If the transmission has two fill openings, add fluid to the level of both openings. See Table. for approved transmission lubricants, and Table. for lubricant capacities. The correct capacity is established by the location of the fill opening.
    1. Cold Run Band

    2. Hot Run Band

    Fig. 1, Dipstick Markings

    Table 1,  Eaton and Meritor Approved Transmission Lubricants

    Eaton and Meritor Approved Transmission Lubricants
    Transmission Model Lubricant Type1 Temp. Range SAE Viscosity

    Eaton Fuller

    Synthetic transmission lubricant meeting Eaton PS-386 lubricant specification

    All

    —

    Meritor

    Synthetic engine oil meeting Meritor specification 0–81, or MIL–L–2104D or E

    All

    50W

    Table 1,  Eaton and Meritor Approved Transmission Lubricants

    Table 2, Transmission Lubricant Capacities

    Transmission Lubricant Capacities

    Transmission Make and Model

    1

    Capacity: pt (L)

     Eaton/Fuller 7-Speed 

    T–14607A/B

    37 (17.5)

    TX–14607B

    37 (17.5)

     Eaton/Fuller 9-Speed 

    RT–11609A

    27 (12.8)

    RTX–11609B/R

    27 (12.8)

    RT/RTX–11709H

    27 (12.8)

    RT–12609A

    27 (12.8)

    RTX–12609B/R

    27 (12.8)

    RT/RTX–12709H

    27 (12.8)

    RT–13609A

    27 (12.8)

    RTX–13609B/R

    27 (12.8)

    RT/RTX–13709H

    27 (12.8)

    RT–14609A

    27 (12.8)

    RTX–14609B/R

    27 (12.8)

    RT/RTX–14709H

    27 (12.8)

    RTX–16709B/H

    27 (12.8)

     Eaton/Fuller 10-Speed 

    FR–11210B

    23.5 (11)

    FR–14210B

    23.5 (11)

    FR–15210B

    23.5 (11)

    RTO/RTX–11708LL

    28 (13.2)

    RT–11710B

    26 (12.3)

    RTX–11710B/C

    26 (12.3)

    RTO–11908LL

    29 (13.7)

    RTLO–12610B

    26 (12.3)

    RT–12710B

    26 (12.3)

    RTX–12710B/C

    26 (12.3)

    RTL0–13610B

    28 (13.2)

    RT–13710B

    26 (12.3)

    RTX–13710B/C

    26 (12.3)

    RTLO–14610B

    28 (13.2)

    RTO/RTX–14708LL

    29 (13.7)

    RT–14710B

    26 (12.3)

    RTX–14710B/C

    26 (12.3)

    RTLO–15610B

    28 (13.2)

    RTX–15710B/C

    26 (12.3)

    RTO–16210C

    22 (10.4)

    RTLO–16610B

    28 (13.2)

    RTX–16710B

    26 (12.3)

     Eaton/Fuller 13-Speed 

    RTLO–12713A

    28 (13.2)

    RTLO–14713A

    28 (13.2)

    RTLO–16713A

    28 (13.2)

     Eaton/Fuller 15-Speed 

    RT/RTO/RTX–14715

    28 (13.2)

    RT/RTO/RTX–15715

    28 (13.2)

     Eaton/Fuller 18-Speed 

    RTLO–14718B

    28 (31.2)

    RTLO–16718B

    28 (13.2)

    RTLO–18718B

    28 (13.2)

     Meritor 9-Speed 

    RM9–115A

    20 (9.5)

    RMO9–115B

    20 (9.5)

    RMX9–115B/R

    20 (9.5)

    RM9–125A

    20 (9.5)

    RMO9–125A/B

    20 (9.5)

    RMX9–125A/B/R

    20 (9.5)

    RM9–135A

    20.5 (9.7)

    RMO9–135A/B

    20.5 (9.7)

    RMX9–135A/B/R

    20.5 (9.7)

    RM9–145A

    20.5 (9.7)

    RMO9–145A/B

    20.5 (9.7)

    RMX9–145A/B/R

    20.5 (9.7)

    RM9–155A

    20.5 (9.7)

    RMX9–155B

    20.5 (9.7)

     Meritor 10-Speed 

    RM10–115A

    20 (9.5)

    RMX10–115A

    20 (9.5)

    RM10–125A

    20 (9.5)

    RMX10–125A

    20 (9.5)

    RM10–135A

    20.5 (9.7)

    RMX10–135A

    20.5 (9.7)

    RM10–145A

    20.5 (9.7)

    RMX10–145A

    20.5 (9.7)

    RMX10–155A

    20.5 (9.7)

    RMX10–165A

    20.5 (9.7)

     Meritor 13-Speed 

    RMO13–145A

    22 (10.4)

    Table 2, Transmission Lubricant Capacities

  8. For a transmission equipped with a fluid pump or a fluid cooler, operate the engine for five minutes after filling the transmission, then check the fluid level again.
  9. Install the fill plug, then tighten it 50 lbf·ft (68 N·m).
  10. Operate the vehicle to check for correct operation.
Note:
Document Number: 0000120519
Manual Publication Date: 2024-05-23
Topic Publication Date: 2024-10-31