Inspection Of The Charge Air Cooler

4700 mm 09.03.001
  1. Check the condition of the charge air cooler piping and clamping hardware. If damaged, replace components and carefully reassemble it to ensure proper penetration and alignment. Tighten the constant-torque clamps 98 lbf·in (11 N·m), and the turbo-out-elbow clamp 62 lbf·in (7 N·m). See Fig..

    1. Charge Air Cooler Core

    2. Constant-Torque Clamps

    3. Turbo Out Elbow

    4. Clamp, Turbo Out Elbow

    Fig. 1, Charge Air Cooler and Piping

  2. Check the connections at the charge air cooler and all pipe-to-hose penetrations. If acceptable, tighten the constant-torque clamps 98 lbf·in (11 N·m) and the turbo-out-elbow clamp 62 lbf·in (7 N·m). Angle the clamps downward to prevent interference with the hood.
  3. Check the mounting and condition of the cooler core.
Note:
Parent topic: Air Intake
Document Number: 0000120156
Manual Publication Date: 2024-05-23
Topic Publication Date: 2024-10-31