Headlight Aim Adjusting

4900 dm 19.03.000

Notice: Do not use power tools to adjust headlight aim. Doing so will strip or break the adjusting screw.

Note: Western Star vehicles are offered with various headlight assembly options. Because of the various options, the location of adjustment screws on your vehicle's headlight assembly may vary from what is shown here.

For adjustment screw locations on a vehicle with dual rectangular headlight assemblies, see Fig.. For adjustment screw locations on a vehicle with dual round headlight assemblies, see Fig.. For adjustment screw locations on a single rectangular headlight assembly, see Fig..

Turn the adjustment screw in either direction until the beam pattern meets the acceptable standard.

Table 1, Vertical Low-Beam Headlight Variation Limits

Vertical Low-Beam Headlight Variation Limits

Distance Between Ground and Headlight: in (mm)

Desired Variation (see Fig., Item 2) : in (mm)

Upper Limit (see Fig., Item 1): in (mm) up

Lower Limit (see Fig., Item 3): in (mm) down

22–36 (560–900)

0

3.9 (100)

3.9 (100)

36–48 (900–1200)

2 (50) down

2 (50)

6 (150)

48–54 (1200–1400)

4 (101.6) down

1.6 (40)

6.5 (165)

    Table 1, Vertical Low-Beam Headlight Variation Limits

    1. Low-Beam Angle Upper Limit

    2. Ideal Low-Beam Projection

    3. Low-Beam Angle Lower Limit

    Fig. 1, Vertical Low-Beam Headlight Variation Limits

    Note:  The vertical adjustment screws are on top of each bulb; the horizontal adjustment screws are on the side of each bulb.

    Fig. 2, Adjustment Screw Locations, Dual Rectangular Headlights

    1. Horizontal Adjustment Screw

    2. Vertical Adjustment Screw

    3. Bezel Mounting Screw

    Fig. 3, Adjustment Screw Locations, Dual Round Headlights

    Note:  Adjustment screw locations may vary.

    1. Headlight Lens

    2. Horizontal Adjusting Screw

    3. Turn Signal

    4. Vertical Adjusting Screw

    Fig. 4, Single Rectangular Headlight Assembly

    Note:
    Document Number: 0000121374
    Manual Publication Date: 2024-06-10
    Topic Publication Date: 2024-06-10