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English
français
Español
italiano
Deutsche
português
русский — Russian
日本語 — Japanese
中文 — Chinese
DD Platform EuroV Operators Manual
Chapter 1:
Forward
1.1:
Introduction
1.2:
Non-Genuine and Rebuilt Component Quality Alert
1.3:
Personnel Requirements
1.4:
Engine Conversions and Modifications
Chapter 2:
To the Operator
2.1:
To the Operator
Chapter 3:
Caution Summary
3.1:
Caution Summary
Chapter 4:
Engine Identification
4.1:
Engine Components - EuroV DD Platform
4.2:
Engine Model and Serial Number Designation
Chapter 5:
Operating Instructions for Starting the Engine
5.1:
First Time Start Preparations
5.1.1:
System Checks
5.1.1.1:
Checking the Cooling System
5.1.1.2:
Lubrication System Checks
5.1.1.2.1:
Pre-Lubricating the Engine
5.1.1.2.2:
Checking and Monitoring the Oil Level
5.1.1.2.3:
After an Extended Storage
5.1.1.3:
Fuel System Checks
5.1.1.3.1:
Adding Fuel
5.1.1.3.2:
Priming the Fuel System
5.1.1.4:
Checking Other Engine and ATS Related Parts
5.1.2:
Starting the Engine for the First Time
5.1.3:
Starting the Engine
5.1.4:
Running the Engine
5.1.4.1:
Checking the Oil Pressure
5.1.4.2:
Warming Up the Engine
5.1.4.3:
Inspection During Idling
5.1.4.4:
Checking the Transmission
5.1.4.5:
Checking for Fluid Leaks
5.1.4.6:
Checking the Crankcase
5.1.4.7:
Checking the Turbocharger
5.1.4.8:
Checking the Axial Power Turbine
5.1.4.9:
Avoid Unnecessary Idling
5.1.5:
Stopping the Engine
5.1.6:
Emergency Jump Starting
5.1.7:
Routine Engine Start
5.1.7.1:
Routinely Starting the Engine
5.1.7.2:
Checking the Coolant Level (Cold Check)
5.1.7.3:
Checking the Coolant Level (Hot Check)
5.1.8:
Monitoring the Engine Operation
5.1.8.1:
Monitoring the Battery Charging System
5.1.8.2:
Monitoring the Oil Pressure
5.1.8.3:
Excessive Idling
5.1.9:
Changing the Idle Speed
5.1.10:
Shutting Down the Engine after High Load Operation
5.1.11:
Emergency Running Mode
5.1.12:
Stop Engine Override Option
5.1.12.1:
Momentary Override
5.1.13:
Cold Weather Operation
5.1.13.1:
Winter Fronts
Chapter 6:
Detroit Diesel Electronic Controls (DDEC) System
6.1:
DDEC System
6.1.1:
Motor Control Module Description - EuroV
6.1.2:
Common Powertrain Controller
6.2:
Detroit Diesel Electronic Control System Operation
6.2.1:
Stop Engine Override Switch
6.2.2:
Immediate Speed Reduction
6.2.3:
Red Stop Lamp
6.2.4:
Diagnostic Tool
6.3:
Detroit Diesel Electronic Control System Features
6.3.1:
Data Recording Capability
6.3.2:
Engine Brake
6.3.3:
Engine Protection
6.3.4:
Idle Shutdown Timer
6.4:
Accelerating the Vehicle
6.5:
Cruise Control
6.6:
Engine Brake and Cruise Control
6.7:
DD Platform Shifting
6.8:
Idling
Chapter 7:
Engine Brake System
7.1:
Engine Brake System
7.1.1:
Driver Control Switches
7.1.2:
Clutch Pedal and Throttle Position Controls
7.1.3:
Engine Brake Activation Conditions
7.1.4:
Engine Brake Operation
7.1.5:
Anti-Lock Braking Systems
7.1.6:
Operating on Flat, Dry Pavement
7.1.7:
Operating Down a Long, Steep Grade
7.1.8:
Operating on Wet or Slippery Pavement
Chapter 8:
Engine Systems
8.1:
Engine Systems
Chapter 9:
Aftertreatment System
9.1:
EuroV Aftertreatment System
9.2:
Diesel Exhaust Fluid Information
9.3:
Diesel Exhaust Fluid Tank
9.4:
Aftertreatment Maintenance
Chapter 10:
Instrument Panel Lamps
10.1:
Instrument Panel Lamps
Chapter 11:
EPA10 Diesel Exhaust Fluid Level Warnings Lamps
11.1:
Diesel Exhaust Fluid Level Warning Lamps
Chapter 12:
Preventive Maintenance Intervals
Preventive Maintenance Intervals
12.1:
EuroV Maintenance Tables - 93K222(CK-4) and 93K223(FA-4)
Chapter 13:
Routine Preventive Maintenance
13.1:
Routine Preventive Maintenance
13.1.1:
Monitoring the Lubricating Oil
13.1.2:
Monitoring the Lubricating Oil Filter
13.1.3:
Monitoring the Cooling System
13.1.3.1:
Checking for Coolant Leaks
13.1.4:
Inspection of the Radiator
13.1.5:
Monitoring the Fuel Filters
13.1.5.1:
Monitoring the Two-Filter Fuel System Filters
13.1.6:
Adjusting the Valve Lash
13.1.7:
Monitoring the Belt Tensioner
13.1.8:
Poly-V-Belt Inspection
13.1.9:
Monitoring the Serpentine Belts
13.1.10:
Inspection of the Air Intake System
13.1.11:
Monitoring the Air Cleaner
13.1.12:
Monitoring the Exhaust System
13.1.13:
Inspection of the Air Compressor
13.1.14:
Monitoring the Fuel and Fuel Tank
13.1.15:
Inspection of Hoses and Fittings for Fuel Leaks
13.1.16:
Inspection of the Turbocharger and Charge Air Cooler
13.1.17:
Inspection of the Battery
13.1.18:
Steam Cleaning the Engine
13.1.19:
Inspection of the Battery-Charging Alternator
13.1.20:
Lubricating the Fan Hub
13.1.21:
Checking the Vibration Damper
Chapter 14:
How-To Procedures
14.1:
How to Procedures
14.1.1:
How to Select Lubricating Oil
14.1.2:
Cold Weather Starting
14.1.3:
When to Change Oil
14.1.4:
How to Replace the Lubricating Oil and Oil Filter
14.1.5:
How to Select Diesel Fuel
14.1.5.1:
Fuel Contamination
14.1.5.2:
Biodiesel General Recommendations and Guidelines
14.1.5.3:
Prohibited Additives
14.1.6:
How to Replace the Fuel Filters
14.1.6.1:
Removal of the Fuel Prefilter - Two-Filter System
14.1.6.2:
Installation of the Fuel Prefilter - Two-Filter System
14.1.6.3:
Removal of the Water Coalescer/Final Filter - Two-Filter System
14.1.6.4:
Installation of the Coalescer/Final Filter - Two-Filter System
14.1.7:
Engine Out of Fuel – How to Restart
14.1.8:
How to Clean an Engine
14.1.9:
Cleaning/Flushing the Cooling System
14.1.10:
Coolant Selections and Maintenance
14.1.10.1:
Coolant Selections and Maintenance
14.1.11:
Coolant Fill Options
14.1.11.1:
Coolant Fill Options
14.1.12:
Coolant Do's and Don'ts
14.1.12.1:
Coolants for Detroit Engines
14.1.12.2:
Coolants NOT Permitted
14.1.12.3:
Non-Formulated Additives NOT Permitted
14.1.13:
Maintenance
14.1.13.1:
Topping Off Coolant
14.1.13.2:
Coolant Maintenance Intervals
14.1.13.3:
Silicated Organic Acid Technology (Si-OAT) Coolant Additive Maintenance Procedures
14.1.13.4:
Standard Life Coolant Additive Maintenance Procedures
14.1.13.4.1:
Coolant Test Procedure
14.1.13.4.2:
Supplemental Coolant Additives (SCA)
14.1.14:
Appendix A - Definitions
14.1.14.1:
Appendix A - Definitions
14.1.15:
Appendix B - General Coolant Information
14.1.15.1:
Appendix B - General Coolant Information
14.1.16:
Appendix C - Detroit™ Cooling System Maintenance Products
14.1.16.1:
Appendix C - Detroit Cooling System Maintenance Products
14.1.17:
Checking the Hoses
14.1.18:
How to Service the Dry Type Air Cleaner
Chapter 15:
Customer Assistance
15.1:
Customer Assistance
15.1.1:
Availability of Detroit™ Service Outlets
Chapter 16:
Specifications
16.1:
Detroit Genuine Coolant Engine Products
16.2:
Engine Oil Capacities - EuroV
To the Operator
In this section:
To the Operator
To the Operator - Ops
