Propane Refueling Procedures

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  1. Park the vehicle on level ground to ensure that the tank is properly filled.
  2. Turn the vehicle ignition to OFF and set the parking brake. Chock the tires if required.
  3. Ensure that there are no open flames or ignition sources in the area.
  4. Turn the fuel tank cap counterclockwise and remove it.
  5. Inspect the fill valve O-ring, making certain the O-ring is seated in the groove and is not damaged or missing.

    6. Caution: Never connect the propane fill nozzle to the tank fill valve if the O-ring is damaged or missing, as this could result in serious injury. Replace the O-ring before connecting the propane fill nozzle.

  6. Connect the propane fill nozzle to the tank fill valve.
  7. Rotate the propane fill valve nozzle clockwise until it is firmly attached to the tank fill valve.
  8. Close the fill nozzle vent valve if so equipped.
  9. Open the 80% bleeder valve only if required. Agility Fuel Systems does not recommend using the bleeder valve. Use of the valve in a low emission fuel station is prohibited.
  10. Open the valve on the refueling nozzle.
  11. Turn the propane dispenser on to begin refueling.
  12. When the OPD stops the flow of fuel into the tank, close the filling valve.
    If use of the 80% bleeder valve is required, stop filling when liquid from the bleeder appears in the form of a white cloudy vapor.
  13. Turn the propane dispenser off.

    14. Caution: Never overfill the propane fuel tank. Overfilling the fuel tank can cause a dangerous condition, resulting in serious injury and damage to the vehicle.

    After refueling, if a strong smell of propane persists or if a hissing sound is heard, notify the fuel station operator. Do not start the vehicle.

  14. Disconnect the filling nozzle from the tank fill valve.
    1. If necessary, first open the vent valve on the nozzle, if so equipped, and release the pressure from the valve for safety.
    2. Rotate the filling nozzle connector counterclockwise and remove it. Then return it to the dispenser.
  15. Install the fuel cap.
  16. Check for leaks on the fill valve and connecting piping, and around the 80% bleeder valve.
  17. Ensure that all of the fuel tank valves are in the fully-closed position.
Note:
Parent topic: Propane Refueling
Document Number: 0000119590
Manual Publication Date: 2024-05-17
Topic Publication Date: 2024-05-13