Axle Lubricant Level Checking

s2 m 35.01.000

Notice: Failure to keep the rear axle filled to the proper level with the recommended lubricant can result in rear axle damage.

  1. Park the vehicle on a level surface, shut down the engine, and set the parking brake. Chock the tires.
  2. If the vehicle has just been driven, allow a few minutes for the lubricant to settle.
  3. Clean the fill plug and the area surrounding the fill plug on the side of the axle carrier. Remove the plug. Check lubricant level when the axle is cold, or near room temperature. See Fig. and see Fig..
  4. Note: Some Meritor axles have a small tapped and plugged hole located below the housing oil fill hole. This smaller hole is for the lubricant temperature sensor only and must not be used as a fill or level hole.

  5. Check that the lubricant is level with the bottom of the fill hole. See Fig.. If low, check for oil leaks, and correct as needed. Add oil to the level of the fill plug, using the lubricant, see Table. for Detroit axles or see Table. for Meritor axles.
  6. Important:  A lubricant level close enough to be seen or touched is not sufficient. It must be level with the bottom of the fill hole.

  7. Install the oil fill plug and tighten it 30 lbf·ft (41 N·m) for Detroit axles or 35 lbf·ft (47 N·m) for Meritor axles.
  8. Important: Always check the axle breather whenever checking the lubricant level. Check the breather more frequently under adverse operating conditions.

  9. Check the axle housing breather. Make sure that it is open and unclogged. If the breather is plugged or damaged, clean or replace it as needed.
    • Front View

    • Rear View

    1. Breather Hose

    2. Axle Housing Breather

    3. Oil Drain Plug

    4. Oil Fill Plug

    Fig. 1, Component Locations, Detroit Axles

    1. Axle Housing Breather

    2. Oil Fill Plug

    Fig. 2, Component Locations, Meritor Axles

    • Correct (lube level at bottom of fill hole)

    • Incorrect (lube level below fill hole)

    Fig. 3, Axle Lubricant Level Inspection

    Table 1, Detroit Drive Axle Lubricants

    Detroit Drive Axle Lubricants*

    Important: Lubricant used in Detroit rear axles must meet Mercedes-Benz specification 235.20 (mineral) or 235.8 (synthetic). Mobil Delvac™ Gear Oil A 80W-90 and Mobilube™ HD-A Plus 80W-90 meet specification 235.20. Mobil Delvac 1 Gear Oil 75W-90 and Mobilube 1 SHC 75W-90 meet specification 235.8.

    Type

    Ambient Temperature

    SAE Viscosity Grade

    Mineral Oil

    –15°F (–26.1°C) and up

    80W–90

    Synthetic Oil

    –40°F (–40°C) and up

    75W–90

      Table 1, Detroit Drive Axle Lubricants

      *  Detroit rear axles do not require the use of friction modifiers.

        There is no upper limit on the ambient temperature.

      Table 2, Drive Axle Recommended Lubricant, Meritor Axles

      Drive Axle Recommended Lubricant, Meritor Axles

      Recommended Lubricant Type

      Ambient Temperature

      Lubricant SAE Viscosity Grade

      Hypoid Gear Oil API Service Classification GL–5

      10°F (–12.2°C) and up*

      85W–140

      –15°F (–26.1°C) and up*

      80W–90

      –40°F (–40°C) and up*

      75W–90

      –40°F (–40°C) to 35°F (2°C)

      75W

      –40°F (–40°C) and up*

      75W–140

      Synthetic Gear Oil

      –40°F (–40°C) and up*

      75W–90

      –40°F (–40°C) and up*

      75W–140

        Table 2, Drive Axle Recommended Lubricant, Meritor Axles

        *  There is no upper limit on the ambient temperature.

      Note:
      Document Number: 0000121184
      Manual Publication Date: 2024-05-24
      Topic Publication Date: 2024-11-13