Overview of Maintenance Operations: 00–04

s2 m 00.04.000

Maintenance Operation Sets

Maint. No.	Operation Description	Service Schedule
Maint. No.	Operation Description	Initial	M1	M2	M3
Belt Tension Inspection	Belt Tension Inspection				•
Engine Support Fastener Checking	Engine Support Fastener Checking				•
Air Cleaner Element Inspecting and Replacing	Air Cleaner Element Inspecting and Replacing				•
Air Compressor Inspection	Air Compressor Inspection			•	•
Replacement of the Air Compressor Filter, Propane Engine	Replacement of the Air Compressor Filter, Propane Engine			•
Alternator, Battery, and Starter Connections Check	Alternator, Battery, and Starter Connections Check				•
Radiator Cap Inspection	Radiator Cap Inspection			•	•
Radiator Pressure Flush and Coolant Change	Radiator Pressure Flush and Coolant Change
Horton Advantage® Fan Clutch	Horton Advantage® Fan Clutch			•	•
Coolant Heater Check, Webasto	Coolant Heater Check, Webasto			•	•
Eaton Fuller Clutch Release Bearing Lubricating	Eaton Fuller Clutch Release Bearing Lubricating	•	•	•	•
Eaton Fuller Clutch Release Cross-Shaft Lubricating	Eaton Fuller Clutch Release Cross-Shaft Lubricating	•	•	•	•
Clutch Hydraulic Fluid Level Checking	Clutch Hydraulic Fluid Level Checking	•	•	•
Clutch Hydraulic Fluid Changing	Clutch Hydraulic Fluid Changing				•
Manual Transmission Oil Level Checking	Manual Transmission Oil Level Checking	•	•	•
Draining	Draining
Allison and Eaton Fuller Transmission Breather Checking	Allison and Eaton Fuller Transmission Breather Checking	•	•	•	•
General Information	General Information
Frame Fastener Torque Check	Frame Fastener Torque Check	•			•
Freightliner Spring Front and Rear Suspension Spring Assemblies Inspection	Freightliner Spring Front and Rear Suspension Spring Assemblies Inspection	•	•	•	•
Suspension U-Bolt Torque Checking	Suspension U-Bolt Torque Checking	•			•
Kingpin Lubricating, Detroit™ Axles	Kingpin Lubricating, Detroit™ Axles	•	•	•	•
Axles With Unitized Wheel Ends	Axles With Unitized Wheel Ends	•			•
Tie Rod End Inspecting	Tie Rod End Inspecting	•	•	•	•
Tie Rod Lubricating	Tie Rod Lubricating			•	•
Axle Lubricant Level Checking	Axle Lubricant Level Checking	•	•	•
Axle Breather Checking	Axle Breather Checking	•	•	•	•
Axle Draining	Axle Draining				•
Wheel Nut Checking	Wheel Nut Checking				•
Driveline Inspection	Driveline Inspection	•	•	•	•
Driveline Lubrication	Driveline Lubrication	•	•	•	•
AD–9 Air Dryer	AD–9 Air Dryer				•
Operational Tests	Operational Tests				•
Hydraulic Brake Lining Wear Checking	Hydraulic Brake Lining Wear Checking	•	•	•	•
Slack Adjuster Lubricating	Slack Adjuster Lubricating	•	•	•	•
Meritor Camshaft Bracket Lubricating	Meritor Camshaft Bracket Lubricating			•	•
Air Dryer AD–9, AD–IP Checking	Air Dryer AD-9, AD-IP Checking Air Dryer AD–9, AD–IP Checking			•	•
Brake Lines and Fittings Inspecting, Hydraulic Brakes	Brake Lines and Fittings Inspecting, Hydraulic Brakes	•	•	•	•
Brake Pedal Linkage and Mounting Plate Inspecting	Brake Pedal Linkage and Mounting Plate Inspecting			•	•
Air Brake Inspecting and Leakage Testing	Air Brake Inspecting and Leakage Testing				•
ABS Tone Rings Cleaning	ABS Tone Rings Cleaning	•	•	•	•
Bendix Hydro-Max® Brake System Inspecting	Bendix Hydro-Max® Brake System Inspecting	•	•	•	•
Brake Caliper Slide Pin Lubricating, Bosch Hydraulic Brakes	Brake Caliper Slide Pin Lubricating, Bosch Hydraulic Brakes
Drum Brake Shoe Roller Lubricating	Drum Brake Shoe Roller Lubricating			•	•
Foot Brake Valve Actuator Lubricating, Bendix E–6	Foot Brake Valve Actuator Lubricating, Bendix E–6	•		•	•
Parking Brake Operational Check	Parking Brake Operational Check	•
WABCO System Saver Air Dryer Desiccant Cartridge Replacing	WABCO System Saver Air Dryer Desiccant Cartridge Replacing				•
Bendix Automatic Drain Valve Operating and Leakage Tests	Bendix Automatic Drain Valve Operating and Leakage Tests	•	•	•	•
Drag Link Inspecting	Drag Link Inspecting				•
Power Steering Fluid and Filter Changing	Power Steering Fluid and Filter Changing				•
Power Steering Fluid Level Inspecting	Power Steering Fluid Level Inspecting	•	•	•
TRW THP Series	TRW THP Series	•	•	•	•
Drag Link Lubricating	Drag Link Lubricating	•	•	•	•
Fuel Tank Band Nut Tightening	Fuel Tank Band Nut Tightening	•
Alliance	Alliance				•
Inline Fuel Strainer Replacing, MBE900 Engine	Inline Fuel Strainer Replacing, MBE900 Engine			•	•
Fuel Sender Checking	Fuel Sender Checking			•	•
Fuel Tank and Line Inspecting, Propane Engine	Fuel Tank and Line Inspecting, Propane Engine				•
Fuel Rail Fitting and Injector Inspecting, Propane Engine	Fuel Rail Fitting and Injector Inspecting, Propane Engine				•
Fuel Filter Replacing, Propane Engine	Fuel Filter Replacing, Propane Engine				•
General Information	General Information	•	•	•	•
Battery Voltage Checking	Battery Voltage Checking	•	•	•	•
Mirror Folding Check	Mirror Folding Check			•	•
Door Seals Lubrication	Door Seals Lubrication	•	•	•	•
Inspection of the Air Conditioner	Inspection of the Air Conditioner	•	•	•	•
HVAC Air Filter Cleaning	HVAC Air Filter Cleaning			•
Hood Rear Support Lubrication	Hood Rear Support Lubrication		•	•	•

S2 Chassis Maintenance Manual

Overview of Maintenance Operations: 00–04

Maintenance Operation Sets