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English
français
Español
italiano
Deutsche
português
русский — Russian
日本語 — Japanese
中文 — Chinese
S2 Chassis Maintenance Manual
Chapter 1:
Introduction
1.1:
Foreword
1.2:
Service Publications
1.3:
Page Description
Chapter 2:
General Information
2.1:
Determining Scheduled Maintenance Intervals: 00–01
2.1.1:
Determining Scheduled Maintenance Intervals
2.2:
Maintenance Schedules: 00–02
2.3:
Maintenance Interval Table: 00–03
2.4:
Overview of Maintenance Operations: 00–04
2.5:
Noise Emission Controls: 00–05
2.5.1:
Noise Emission Control Maintenance
2.6:
Verification of Inspections Log: 00–06
Chapter 3:
Engine
3.1:
Safety Precautions
3.2:
Engine Drive Belt Inspecting
3.2.1:
General Information
3.2.2:
Visual Inspection
3.2.3:
Belt Tension Inspection
3.3:
Engine Support Fastener Checking
Chapter 4:
Air Intake
4.1:
Air Cleaner Element Inspecting and Replacing
Chapter 5:
Air Compressor
5.1:
Safety Precautions
5.2:
Air Compressor Inspection
5.3:
Replacement of the Air Compressor Filter, Propane Engine
Chapter 6:
Alternators and Starters
6.1:
Safety Precautions
6.2:
Alternator, Battery, and Starter Connections Check
Chapter 7:
Engine Cooling/Radiator
7.1:
Safety Precautions
7.2:
Radiator Cap Inspection
7.3:
Radiator Pressure Flush and Coolant Change
7.4:
Fan Drive Inspection (Noise Emission Control)
7.4.1:
Horton Advantage® Fan Clutch
7.4.2:
Horton HT650™ Fan Drive
7.4.3:
Horton DriveMaster® Fan Clutch
7.4.4:
Borg Warner Viscous Fan Drive
7.5:
Coolant Heater Check, Webasto
Chapter 8:
Clutch
8.1:
Safety Precautions
8.2:
Eaton Fuller Clutch Release Bearing Lubricating
8.3:
Eaton Fuller Clutch Release Cross-Shaft Lubricating
8.4:
Clutch Hydraulic Fluid Level Checking
8.5:
Clutch Hydraulic Fluid Changing
8.5.1:
Clutch Hydraulic Fluid Changing
8.5.2:
Bleeding the Clutch
Chapter 9:
Transmission
9.1:
Safety Precautions
9.2:
Manual Transmission Oil Level Checking
9.3:
Eaton Fuller Transmission Fluid Changing and Magnetic Plug Cleaning
9.3.1:
Draining
9.3.2:
Filling
9.4:
Allison and Eaton Fuller Transmission Breather Checking
9.5:
Allison Transmission Fluid and Filter Changing
9.5.1:
General Information
9.5.2:
2100/2200/2500 Series
9.5.3:
3000 Series
9.5.4:
Checking the Fluid Level
9.5.5:
Cold Check
9.5.6:
Hot Check
9.5.7:
Alternate Method
Chapter 10:
Frame and Frame Components
10.1:
Safety Precautions
10.2:
Frame Fastener Torque Check
Chapter 11:
Suspension
11.1:
Safety Precautions
11.2:
Suspension Inspecting
11.2.1:
Freightliner Spring Front and Rear Suspension Spring Assemblies Inspection
11.2.2:
Freightliner Spring Shock Absorber Check
11.2.3:
Freightliner AirLiner Torque Arm Bushing Check
11.2.4:
52-Inch Multi-leaf Spring Component Check
11.2.5:
60-Inch Taper-Leaf Spring Component Check
11.2.6:
Freightliner AirLiner Component Clearance Check
11.2.7:
Freightliner AirLiner Component Inspection and Operation Check
11.3:
Suspension U-Bolt Torque Checking
Chapter 12:
Front Axle
12.1:
Safety Precautions
12.2:
Kingpin Lubricating, Detroit™ Axles
12.3:
Draw Key Nut Inspecting
12.3.1:
Axles With Unitized Wheel Ends
12.4:
Tie Rod End Inspecting
12.5:
Tie Rod Lubricating
Chapter 13:
Rear Axle
13.1:
Safety Precautions
13.2:
Axle Lubricant Level Checking
13.3:
Axle Breather Checking
13.4:
Axle Lubricant Changing and Magnetic Plug Cleaning
13.4.1:
General Information
13.4.2:
Axle Draining
13.4.3:
Axle Filling
Chapter 14:
Wheels and Tires
14.1:
Wheel Nut Checking
Chapter 15:
Driveline
15.1:
Safety Precautions
15.2:
Driveline Inspection
15.3:
Driveline Lubrication
Chapter 16:
Brakes
16.1:
Safety Precautions
16.2:
Bendix Air Dryer AD–9 or AD–IP Desiccant Replacing
16.2.1:
AD–9 Air Dryer
16.2.2:
AD–IP Air Dryer
16.3:
Governor D–2A Checking
16.3.1:
Operational Tests
16.4:
Hydraulic Brake Lining Wear Checking
16.5:
Slack Adjuster Lubricating
16.6:
Meritor Camshaft Bracket Lubricating
16.7:
Air Dryer AD–9, AD–IP Checking
16.7.1:
Air Dryer AD–9, AD–IP Checking
16.7.2:
Operational and Leakage Tests
16.8:
Brake Lines and Fittings Inspecting, Hydraulic Brakes
16.9:
Brake Pedal Linkage and Mounting Plate Inspecting
16.10:
Air Brake Inspecting and Leakage Testing
16.11:
ABS Tone Rings Cleaning
16.12:
Bendix Hydro-Max® Brake System Inspecting
16.13:
Brake Caliper Slide Pin Lubricating, Bosch Hydraulic Brakes
16.14:
Drum Brake Shoe Roller Lubricating
16.15:
Foot Brake Valve Actuator Lubricating, Bendix E–6
16.16:
Brake Inspecting
16.16.1:
Parking Brake Operational Check
16.16.2:
Brake Component Inspection
16.16.2.1:
Air Disc Brakes
16.16.2.2:
Axial Mounted Brakes
16.16.3:
Radial Mounted Brakes
16.16.3.1:
Bendix Calipers
16.16.3.2:
Drum Brakes
16.17:
WABCO System Saver Air Dryer Desiccant Cartridge Replacing
16.18:
Bendix Automatic Drain Valve Operating and Leakage Tests
Chapter 17:
Steering
17.1:
Safety Precautions
17.2:
Drag Link Inspecting
17.3:
Power Steering Fluid and Filter Changing
17.4:
Power Steering Fluid Level Inspecting
17.5:
Power Steering Gear Lubricating
17.5.1:
TRW THP Series
17.5.2:
Drag Link Lubricating
Chapter 18:
Fuel
18.1:
Safety Precautions
18.2:
Fuel Tank Band Nut Tightening
18.3:
Fuel/Water Separator Element Replacing
18.3.1:
Alliance
18.3.2:
DAVCO Diesel Pro® 245
18.3.3:
DAVCO Fuel Pro® 382
18.4:
Inline Fuel Strainer Replacing, MBE900 Engine
18.5:
Fuel Sender Checking
18.6:
Fuel Tank and Line Inspecting, Propane Engine
18.7:
Fuel Rail Fitting and Injector Inspecting, Propane Engine
18.8:
Fuel Filter Replacing, Propane Engine
Chapter 19:
Exhaust
19.1:
Safety Precautions
19.2:
Exhaust System Inspecting (Noise Emission Control)
19.2.1:
General Information
19.3:
EPA10 and Newer Exhaust System
19.3.1:
Definitions of Aftertreatment (ATS) Terms
19.3.2:
Inspection
19.3.3:
Replacement of the Diesel Exhaust Fluid (DEF) Filter
19.4:
EPA07 Exhaust System
19.4.1:
Definitions of ATS Terms
19.4.2:
Inspection
Chapter 20:
Electrical, Instruments, and Controls
20.1:
Battery Voltage Checking
Chapter 21:
Cab
21.1:
Mirror Folding Check
Chapter 22:
Doors
22.1:
Door Seals Lubrication
Chapter 23:
Heater and Air Conditioner
23.1:
Safety Precautions
23.2:
Inspection of the Air Conditioner
23.3:
HVAC Air Filter Cleaning
Chapter 24:
Hood, Grille, and Cab Fenders
24.1:
Hood Rear Support Lubrication
Cab
In this section:
Mirror Folding Check
s2 m 60.01.000