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  • English français Español italiano Deutsche português русский — Russian 日本語 — Japanese 中文 — Chinese

S2 Chassis Maintenance Manual

  • Chapter 1: Introduction
    • 1.1: Foreword
    • 1.2: Service Publications
    • 1.3: Page Description
  • Chapter 2: General Information
    • 2.1: Determining Scheduled Maintenance Intervals: 00–01
      • 2.1.1: Determining Scheduled Maintenance Intervals
    • 2.2: Maintenance Schedules: 00–02
    • 2.3: Maintenance Interval Table: 00–03
    • 2.4: Overview of Maintenance Operations: 00–04
    • 2.5: Noise Emission Controls: 00–05
      • 2.5.1: Noise Emission Control Maintenance
    • 2.6: Verification of Inspections Log: 00–06
  • Chapter 3: Engine
    • 3.1: Safety Precautions
    • 3.2: Engine Drive Belt Inspecting
      • 3.2.1: General Information
      • 3.2.2: Visual Inspection
      • 3.2.3: Belt Tension Inspection
    • 3.3: Engine Support Fastener Checking
  • Chapter 4: Air Intake
    • 4.1: Air Cleaner Element Inspecting and Replacing
  • Chapter 5: Air Compressor
    • 5.1: Safety Precautions
    • 5.2: Air Compressor Inspection
    • 5.3: Replacement of the Air Compressor Filter, Propane Engine
  • Chapter 6: Alternators and Starters
    • 6.1: Safety Precautions
    • 6.2: Alternator, Battery, and Starter Connections Check
  • Chapter 7: Engine Cooling/Radiator
    • 7.1: Safety Precautions
    • 7.2: Radiator Cap Inspection
    • 7.3: Radiator Pressure Flush and Coolant Change
    • 7.4: Fan Drive Inspection (Noise Emission Control)
      • 7.4.1: Horton Advantage® Fan Clutch
      • 7.4.2: Horton HT650™ Fan Drive
      • 7.4.3: Horton DriveMaster® Fan Clutch
      • 7.4.4: Borg Warner Viscous Fan Drive
    • 7.5: Coolant Heater Check, Webasto
  • Chapter 8: Clutch
    • 8.1: Safety Precautions
    • 8.2: Eaton Fuller Clutch Release Bearing Lubricating
    • 8.3: Eaton Fuller Clutch Release Cross-Shaft Lubricating
    • 8.4: Clutch Hydraulic Fluid Level Checking
    • 8.5: Clutch Hydraulic Fluid Changing
      • 8.5.1: Clutch Hydraulic Fluid Changing
      • 8.5.2: Bleeding the Clutch
  • Chapter 9: Transmission
    • 9.1: Safety Precautions
    • 9.2: Manual Transmission Oil Level Checking
    • 9.3: Eaton Fuller Transmission Fluid Changing and Magnetic Plug Cleaning
      • 9.3.1: Draining
      • 9.3.2: Filling
    • 9.4: Allison and Eaton Fuller Transmission Breather Checking
    • 9.5: Allison Transmission Fluid and Filter Changing
      • 9.5.1: General Information
      • 9.5.2: 2100/2200/2500 Series
      • 9.5.3: 3000 Series
      • 9.5.4: Checking the Fluid Level
      • 9.5.5: Cold Check
      • 9.5.6: Hot Check
      • 9.5.7: Alternate Method
  • Chapter 10: Frame and Frame Components
    • 10.1: Safety Precautions
    • 10.2: Frame Fastener Torque Check
  • Chapter 11: Suspension
    • 11.1: Safety Precautions
    • 11.2: Suspension Inspecting
      • 11.2.1: Freightliner Spring Front and Rear Suspension Spring Assemblies Inspection
      • 11.2.2: Freightliner Spring Shock Absorber Check
      • 11.2.3: Freightliner AirLiner Torque Arm Bushing Check
      • 11.2.4: 52-Inch Multi-leaf Spring Component Check
      • 11.2.5: 60-Inch Taper-Leaf Spring Component Check
      • 11.2.6: Freightliner AirLiner Component Clearance Check
      • 11.2.7: Freightliner AirLiner Component Inspection and Operation Check
    • 11.3: Suspension U-Bolt Torque Checking
  • Chapter 12: Front Axle
    • 12.1: Safety Precautions
    • 12.2: Kingpin Lubricating, Detroit™ Axles
    • 12.3: Draw Key Nut Inspecting
      • 12.3.1: Axles With Unitized Wheel Ends
    • 12.4: Tie Rod End Inspecting
    • 12.5: Tie Rod Lubricating
  • Chapter 13: Rear Axle
    • 13.1: Safety Precautions
    • 13.2: Axle Lubricant Level Checking
    • 13.3: Axle Breather Checking
    • 13.4: Axle Lubricant Changing and Magnetic Plug Cleaning
      • 13.4.1: General Information
      • 13.4.2: Axle Draining
      • 13.4.3: Axle Filling
  • Chapter 14: Wheels and Tires
    • 14.1: Wheel Nut Checking
  • Chapter 15: Driveline
    • 15.1: Safety Precautions
    • 15.2: Driveline Inspection
    • 15.3: Driveline Lubrication
  • Chapter 16: Brakes
    • 16.1: Safety Precautions
    • 16.2: Bendix Air Dryer AD–9 or AD–IP Desiccant Replacing
      • 16.2.1: AD–9 Air Dryer
      • 16.2.2: AD–IP Air Dryer
    • 16.3: Governor D–2A Checking
      • 16.3.1: Operational Tests
    • 16.4: Hydraulic Brake Lining Wear Checking
    • 16.5: Slack Adjuster Lubricating
    • 16.6: Meritor Camshaft Bracket Lubricating
    • 16.7: Air Dryer AD–9, AD–IP Checking
      • 16.7.1: Air Dryer AD–9, AD–IP Checking
      • 16.7.2: Operational and Leakage Tests
    • 16.8: Brake Lines and Fittings Inspecting, Hydraulic Brakes
    • 16.9: Brake Pedal Linkage and Mounting Plate Inspecting
    • 16.10: Air Brake Inspecting and Leakage Testing
    • 16.11: ABS Tone Rings Cleaning
    • 16.12: Bendix Hydro-Max® Brake System Inspecting
    • 16.13: Brake Caliper Slide Pin Lubricating, Bosch Hydraulic Brakes
    • 16.14: Drum Brake Shoe Roller Lubricating
    • 16.15: Foot Brake Valve Actuator Lubricating, Bendix E–6
    • 16.16: Brake Inspecting
      • 16.16.1: Parking Brake Operational Check
      • 16.16.2: Brake Component Inspection
        • 16.16.2.1: Air Disc Brakes
        • 16.16.2.2: Axial Mounted Brakes
      • 16.16.3: Radial Mounted Brakes
        • 16.16.3.1: Bendix Calipers
        • 16.16.3.2: Drum Brakes
    • 16.17: WABCO System Saver Air Dryer Desiccant Cartridge Replacing
    • 16.18: Bendix Automatic Drain Valve Operating and Leakage Tests
  • Chapter 17: Steering
    • 17.1: Safety Precautions
    • 17.2: Drag Link Inspecting
    • 17.3: Power Steering Fluid and Filter Changing
    • 17.4: Power Steering Fluid Level Inspecting
    • 17.5: Power Steering Gear Lubricating
      • 17.5.1: TRW THP Series
      • 17.5.2: Drag Link Lubricating
  • Chapter 18: Fuel
    • 18.1: Safety Precautions
    • 18.2: Fuel Tank Band Nut Tightening
    • 18.3: Fuel/Water Separator Element Replacing
      • 18.3.1: Alliance
      • 18.3.2: DAVCO Diesel Pro® 245
      • 18.3.3: DAVCO Fuel Pro® 382
    • 18.4: Inline Fuel Strainer Replacing, MBE900 Engine
    • 18.5: Fuel Sender Checking
    • 18.6: Fuel Tank and Line Inspecting, Propane Engine
    • 18.7: Fuel Rail Fitting and Injector Inspecting, Propane Engine
    • 18.8: Fuel Filter Replacing, Propane Engine
  • Chapter 19: Exhaust
    • 19.1: Safety Precautions
    • 19.2: Exhaust System Inspecting (Noise Emission Control)
      • 19.2.1: General Information
    • 19.3: EPA10 and Newer Exhaust System
      • 19.3.1: Definitions of Aftertreatment (ATS) Terms
      • 19.3.2: Inspection
      • 19.3.3: Replacement of the Diesel Exhaust Fluid (DEF) Filter
    • 19.4: EPA07 Exhaust System
      • 19.4.1: Definitions of ATS Terms
      • 19.4.2: Inspection
  • Chapter 20: Electrical, Instruments, and Controls
    • 20.1: Battery Voltage Checking
  • Chapter 21: Cab
    • 21.1: Mirror Folding Check
  • Chapter 22: Doors
    • 22.1: Door Seals Lubrication
  • Chapter 23: Heater and Air Conditioner
    • 23.1: Safety Precautions
    • 23.2: Inspection of the Air Conditioner
    • 23.3: HVAC Air Filter Cleaning
  • Chapter 24: Hood, Grille, and Cab Fenders
    • 24.1: Hood Rear Support Lubrication

Fuel

In this section:

  1. Safety Precautions
    s2 m 47.00.000
  2. Fuel Tank Band Nut Tightening
    s2 m 47.01.000
  3. Fuel/Water Separator Element Replacing
  4. Inline Fuel Strainer Replacing, MBE900 Engine
    s2 m 47.03.000
  5. Fuel Sender Checking
    s2 m 47.04.000
  6. Fuel Tank and Line Inspecting, Propane Engine
    s2 m 47.05.000
  7. Fuel Rail Fitting and Injector Inspecting, Propane Engine
    s2 m 47.06.000
  8. Fuel Filter Replacing, Propane Engine
    s2 m 47.07.000

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