Checking the Fill Plug

p4 mm 26.05

Notice: Operating a transmission with the fluid level higher or lower than recommended can result in transmission damage. Do not overfill the transmission. Overfilling will force fluid out of the case through the main shaft openings.

Do not mix types or brands of fluid, because of possible incompatibility. Do not use fluid additives, friction modifiers, extreme-pressure gear fluids, or multiviscosity lubricants.

With the transmission at operating temperature, and the vehicle on a level surface, check the fluid level in the transmission.

Some transmissions are equipped with a sight glass for checking the fluid level. For transmissions not so equipped, check the fluid level at the fill plug.

  1. Clean the area around the fill plug, and remove it from the side of the gear case.
  2. Confirm the fluid is level with the fill opening. See Fig..
    • Full

    • Low

    Fig. 1, Checking Transmission Fluid Level

  3. If the fluid level is low, check the transmission for leaks, and correct as needed.
  4. If needed, add the recommended fluid, until it is level with the lower edge of the fill opening. See Table. for approved transmission lubricants.

    Table 1, Approved Manual Transmission Lubricants

    Approved Manual Transmission Lubricants

    Transmission Model

    Lubricant Type 1

    Temp. Range

    SAE Viscosity

    All Eaton Fuller

    MobilTrans SHC 50 (RN 2952 E-5)

    All

    50W

    Synthetic transmission lubricant approved by Eaton

    All

    50W

    Table 1, Approved Manual Transmission Lubricants

  5. Clean the fill plug, then install it. Tighten the plug as follows:
    • For an Eaton Fuller transmission with a plug with 3/4-inch pipe threads, tighten the plug 25 to 35 lbf·ft (34 to 48 N·m).

    • For an Eaton Fuller transmission with a plug with 1-1/4-inch pipe threads, tighten the plug 60 to 75 lbf·ft (81 to 102 N·m).

Note:
Document Number: 0000102793
Manual Publication Date: 2024-05-15
Topic Publication Date: 2025-04-05