Meritor Axle

cen mm 35.02.000

Notice: Failure to keep the rear axle filled to the proper level with the recommended lubricant can result in rear axle damage.

  1. Axle Housing Breather

  2. Fill Plug

  3. Temperature Indicator Plug

Fig. 1, Dana Spicer Axle Housing Breather

  1. Park the vehicle on level ground, apply the parking brakes, and chock the tires.
  2. Clean the fill plug and the area surrounding the fill plug on the side of the axle carrier. See Fig.. Remove the plug.
  3. Note: Some Meritor axles have a small tapped and plugged hole near and below the housing oil fill hole. This smaller hole is for a lubricant temperature indicator only, and should not be used as a fill or level hole.

  4. Check that the lubricant is level with the bottom of the fill hole. See Fig.. If low, check for oil leaks, and correct as needed. Add the specified lubricant. See Table. for recommended drive axle lubricants.
    1. Oil Fill Plug

    2. Drain Plug

    Fig. 2, Axle Housing Drain and Fill Plugs

    • Correct (lube level at bottom of fill hole)

    • Incorrect (lube level below fill hole)

    Fig. 3, Axle Lubricant Level Inspection

    Table 1, Meritor Drive Axle Recommended Lubricant

    Meritor Drive Axle Recommended Lubricant

    Lubricant Type

    Ambient Temperature

    Lubricant SAE Viscosity Grade

    Meritor Specification

    Synthetic Gear Oil

    –40°F (–40°C) and up 1

    75W–90

    0–76–N

    –40°F (–40°C) and up

    75W–140

    0–76–M

    Table 1, Meritor Drive Axle Recommended Lubricant

  5. Install and tighten the fill plug 35 lbf·ft (47 N·m).
  6. Important: Axle housing breathers (see Fig. ) must remain clean and unclogged. Always check the axle breather whenever checking lubricant level. Ensure that it is open and unclogged. Check the breather more frequently under adverse operating conditions. If the breather is plugged or damaged, clean or replace it as needed.

  7. For a two-speed axle with a shift unit, check the lubricant level of the shift unit; see elsewhere in this maintenance operation for the shift unit lubricant level inspection procedure.
    1. Axle Housing Breathers

    2. Carrier Oil Fill Plugs

    3. Interaxle Differential

    Fig. 4, Meritor Axle Housing Breathers

  8. On non-drive axles using oil-lubricated wheel bearings, check oil level at the wheels, and add oil if low. Use the same lubricant as specified for the drive axle.

    Note: When adding to or checking the oil level, make certain the hub cap and plug are clean before removing the plug; this will minimize the possibility of dirt and road grime entering the assembly.

    Note:
    Document Number: 0000122317
    Manual Publication Date: 2025-02-11
    Topic Publication Date: 2024-06-04