Drum Brakes

cen mm 42.10.000

Important: This procedure should be performed prior to lubrication of the brake components.

  1. Park the vehicle on a level surface, set the parking brake, and chock the tires. Once the tires are chocked, release the parking brake.
  2. Warning: Manually adjusting an automatic slack adjuster to bring the pushrod stroke within legal limits is likely masking a mechanical problem. Adjustment is not repairing. Before adjusting an automatic slack adjuster, troubleshoot the foundation brake system and inspect it for worn or damaged components. Improperly maintaining the vehicle braking system may lead to brake failure, resulting in property damage, personal injury, or death.

  3. With the engine off, and 100 psi (689 kPa) of air tank pressure, have an assistant apply and hold an 80 to 90 psi (550 to 620 kPa) brake application.
  4. Check to see if the colored over-stroke band on each brake chamber pushrod is exposed.
    If a band shows, the stroke is too long. Check the foundation brake components for wear or damage, and repair as needed. See of the Century Class Trucks Workshop Manual for inspection, troubleshooting, and repair procedures.
  5. Measure the applied chamber stroke. See Table. for the proper stroke for the type of chamber being used. If the stroke is too short, the brakes may drag or will not fully apply. Check for improper operation or adjustment of the automatic slack adjuster. See of the Century Class Trucks Workshop Manual for inspection and troubleshooting procedures.
  6. Check all of the foundation brake components for damage, wear, and loose or missing parts. Repair as needed. See of the Century Class Trucks Workshop Manual for repair procedures.

    Table 1, Brake Chamber Stroke Specifications

    Brake Chamber Stroke Specifications

    Chamber

    Max Applied Stroke: inch (mm)

    Manufacturer

    Type 1

    Size 2

    Gunite

    Standard Stroke

    9

    1-3/8 (35)

    12

    16

    1-3/4 (44)

    20

    24

    30

    2 (51)

    36 3

    2-1/4 (57)

    Long Stroke

    16

    2 (51)

    20

    24 (2-1/2 inch rated stroke)

    24 (3 inch rated stroke)

    2-1/2 (64)

    30

    Haldex

    Standard Stroke

    12

    1-3/8 (35)

    16

    1-3/4 (44)

    20

    24

    2-1/2-Inch Extended Stroke

    24

    2 (51)

    3-Inch Extended Stroke

    24

    2-1/2 (64)

    Standard Stroke

    30

    2 (51)

    Long Stroke

    30

    2-1/2 (64)

    Meritor

    Standard Stroke

    9

    Less than 1-1/2 (38)

    12

    16

    Less than 1-3/4 (44)

    20

    24

    Less than 1-7/8 (48)

    Long Stroke

    24

    Less than 2 (51)

    Standard Stroke

    30

    Dana Spicer

    Long Stroke

    16L

    2 (51)

    20L

    24L

    24LS

    2-1/2 (64)

    30LS

    Table 1, Brake Chamber Stroke Specifications

Note:
Document Number: 0000122421
Manual Publication Date: 2025-02-11
Topic Publication Date: 2024-06-04